Theory and Applications of Metal Forming detail syllabus for Materials Science And Engineering (Material Science), 2017 regulation is taken from Anna University official website and presented for students of Anna University. The details of the course are: course code (ML8501), Category (PC), Contact Periods/week (3), Teaching hours/week (3), Practical Hours/week (0). The total course credits are given in combined syllabus.
For all other material science 5th sem syllabus for be 2017 regulation anna univ you can visit Material Science 5th Sem syllabus for BE 2017 regulation Anna Univ Subjects. The detail syllabus for theory and applications of metal forming is as follows.”
Course Objective:
- The basic knowledge on plasticity taught in mechanical metallurgy is extended to theory and applications of metal forming. Various metal forming processes and their analysis are studied in detail.
Unit I
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Unit II
Fundamentals of Metal Forming
Classification of forming process- Mechanics of metal working, Flow stress determination, Effect of temperature, strain rate and metallurgical structure on metal working, Friction and lubrication. Deformation zone geometry, Workability, Residual stresses.
Unit III
Forging and Rolling
Forging-Hot, Cold and Warm Forging – types of presses and hammers. Classification, Open die forging and Closed die forging, die design, forging in plane strain, calculation of forging loads, use of software for analysis – forging defects – causes and remedies, residual stresses in forging. Rolling: Classification of rolling processes, types of rolling mills, hot and cold rolling, rolling of bars and shapes, forces and geometrical relationship in rolling, analysis of rolling load, torque and power, rolling mill control, rolling defects- causes and remedies.
Unit IV
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Unit V
Sheet Metal Forming and Other Processes
Forming methods – Shearing, Fine and Adiabatic blanking, bending, stretch forming, deep drawing, defects in formed part, sheet metal formability, forming limit diagram. High velocity forming, Comparison with conventional forming, Explosive forming, Electro hydraulic, Electro Magnetic forming, Dynapark and petroforge forming.
Course Outcome:
- Ability to understand the plastic deformation of metals in terms of stress-strain tensor.
- Ability to understand the fundamentals and various factors contribution towards metal forming.
- Ability to understand and describe about various forging and rolling process
- Ability to identify the root causes and remedies of extruded and drawn components
- Ability to differentiate the conventional and un-conversional metal forming techniques.
Text Books:
- Dieter. G. E., Mechanical Metallurgy, Mc Graw – Hill Co., SI Edition, 1995.
- Surender Kumar, Technology of Metal Forming Processes, PHI, New Delhi, 2008.
References:
- Avitzur, Metal Forming – Process and Analysis, Tata McGraw – Hill Co., New Delhi, 1977.
- Dr.Sadhu Singh, Theory of plasticity and Metal Forming Processes, Khanna Publishers, 2005.
- Kurt Lange, Handbook of Metal Forming, Society of Manufacturing Engineers, Michigan, USA, 1998.
- Nagpal G. R., Metal Forming Processes, Khanna Pub., New Delhi, 2000
- Shiro Kobayshi, Altan. T, “Metal Forming and Finite Element Method”, Oxford University Press, 1987.
- William F. Hosford and Robert M. Caddell, Metal Forming Mechanics and Metallurgy, Cambridge Press,2011.
For detail syllabus of all other subjects of BE Material Science, 2017 regulation do visit Material Science 5th Sem syllabus for 2017 Regulation.
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