Manufacturing Processes detailed syllabus for Safety & Fire Engineering (SFE) for 2021 regulation curriculum has been taken from the Anna University official website and presented for the SFE students. For course code, course name, number of credits for a course and other scheme related information, do visit full semester subjects post given below.
For Safety & Fire Engineering 5th Sem scheme and its subjects, do visit SFE 5th Sem 2021 regulation scheme. The detailed syllabus of manufacturing processes is as follows.
Course Objectives:
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Unit I
METAL CASTING PROCESSES 9
Sand Casting – Sand Mould – Type of patterns – Pattern Materials – Pattern allowances – Molding sand Properties and testing – Cores -Types and applications – Molding machines – Types and applicationsMelting furnaces – Principle of special casting processes- Shell, investment – Ceramic mould – Pressure die casting – low pressure, gravity- Tilt pouring, high pressure die casting- Centrifugal Casting – CO2 casting — Defects in Sand casting process-remedies
Unit II
METAL JOINING PROCESSES 9
Fusion welding processes – Oxy fuel welding – Filler and Flux materials–Arc welding, Electrodes, Coating and specifications – Gas Tungsten arc welding -Gas metal arc welding – Submerged arc welding – Electro slag welding- Plasma arc welding — Resistance welding Processes -Electron beam welding -Laser beam Welding Friction welding – Friction stir welding – Diffusion welding – Thermit Welding, Weld defects -inspection &remedies – Brazing – soldering – Adhesive bonding.
Unit III
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Unit IV
SHEET METAL PROCESSES 9
Sheet metal characteristics – Typical shearing, bending and drawing operations – Stretch forming operations – Formability of sheet metal – Test methods -special forming processes – Working principle and applications – Hydro forming – Rubber pad forming – Metal spinning – Introduction of Explosive forming, magnetic pulse forming, peen forming, Super plastic forming – Micro forming – Incremental forming.
Unit V
MANUFACTURE OF PLASTIC COMPONENTS 9
Types and characteristics of plastics – Molding of thermoplastics & Thermosetting polymers- working principles and typical applications – injection molding – Plunger and screw machines – Compression molding, Transfer Molding – Typical industrial applications – introduction to blow molding – Rotational molding – Film blowing – Extrusion – Thermoforming – Bonding of Thermoplastics- duff moulding.
Course Outcomes:
At the end of the course the students would be able to
- Explain the principle of different metal casting processes.
- Describe the various metal joining processes.
- Illustrate the different bulk deformation processes.
- Apply the various sheet metal forming process.
- Apply suitable molding technique for manufacturing of plastics components.
Text Books:
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Reference Books:
- Roy. A. Lindberg, Processes and materials of manufacture, PHI / Pearson education, 2006.
- S. Gowri P. Hariharan, A.Suresh Babu, Manufacturing Technology I, Pearson Education, 2008.
- Paul Degarma E, Black J.T and Ronald A. Kosher, Eligth Edition, Materials and Processes, in Manufacturing, Eight Edition, Prentice – Hall of India, 1997.
- Hajra Chouldhary S.K and Hajra Choudhury. AK., Elements of workshop Technology, volume I and II, Media promoters and Publishers Private Limited, Mumbai, 1997
- Sharma, P.C., A Text book of production Technology, S.Chand and Co. Ltd., 2004
For detailed syllabus of all other subjects of Safety & Fire Engineering, 2021 regulation curriculum do visit SFE 5th Sem subject syllabuses for 2021 regulation.
For all Safety & Fire Engineering results, visit Anna University SFE all semester results direct link.