EI5612: Industrial Automation Systems Laboratory Syllabus for EIE 6th Sem 2019 Regulation Anna University

Industrial Automation Systems Laboratory detailed syllabus for Electronics & Instrumentation Engineering (EIE) for 2019 regulation curriculum has been taken from the Anna Universities official website and presented for the EIE students. For course code, course name, number of credits for a course and other scheme related information, do visit full semester subjects post given below.

For Electronics & Instrumentation Engineering 6th Sem scheme and its subjects, do visit EIE 6th Sem 2019 regulation scheme. The detailed syllabus of industrial automation systems laboratory is as follows.

Course Objective:

• To impart knowledge on architecture of PLC and DCS.
• To introduce students on how to program using all five IEC-61131-3 programming languages.
• To introduce students on how to interface Field devices (Conventional/Smart) with PLC and DCS.
• To make the students configure the IoT gateway

Practical Module – 1:

Study of PLC architecture and Field Device Interface Modules (Al, AO, DI, DO Modules).
Objective Impart knowledge on PLC architecture including CPU, I/O module, connecting I/O modules (DI/DO/AI/AO modules) to CPU, Power supply module and Communication module and Hot swapping,Industrial certifications.
Demonstration Configuration of a PLC.

Experiment

1. Study of DI/DO/AI/AO modules of all PLCs.
2. Installation &Configuration of I/O modules
3. Understanding one of the PLC Control panels wiring diagram and creating a control panel layout

Assignment

1. Comparison of all PLCs in the lab.
2. Market survey of the recent PLCs and comparison of their features with the PLCs available in the lab.

Practical Module – 2:

Realization of discrete control sequence using Ladder Logic Programming.

Objective

1. Introduce students to Programming PLC using (IEC 61131-3). Programming languages
2. To make students familiarize and realize discrete control sequences using Ladder Logic Instruction set.

Demonstration Procedure for Filling and Draining of Liquid in a Single Tank Setup Using Ladder Logic Instruction Set.

Experiment

1. Implementation of Alarm annunciator sequence (ISA 18.1 Standard) using ladder logic programming.

Assignment

1. Exercises covering all instruction set.
2. Implementation of Traffic light control sequence using Ladder Logic programming.
3. Assignment on drawing shapes using Three axis control of Robotic Pen using Ladder Logic programming.

Practical Module – 3:

Realization of Discrete control sequences using Functional Block Diagram(FBD) Programming
Objective Introduce students to FBD programming and make them to realize Discrete control sequences using Function blocks
Demonstration Demonstration of filling and draining of liquid in a single tank experimental setup using Function blocks.

Experiment

1. Implementation of Alarm annunciator sequence (ISA 18.1 Standard) using FBD.
2. Implementation of Reversal of direction of rotation of DC motor using FBD.

Assignment

1. Exercises covering all function blocks.
2. Implementation of Traffic light control sequence using FBD.

Practical Module – 4:

Realization of Discrete control sequences using ST, IL and SFC Programming methods.
Objective Introduce students to ST, IL and SFC Programming methods and make them to realize Discrete control sequences using ST,IL and SFC.
Demonstration Demonstration of Traffic light control sequences using ST,IL and SFC programming methods.
Experiment Implementation of Alarm annunciator sequence (ISA 18.1 Standard) using ST,IL and SFC programming methods.

Assignment

1. Exercises covering all instruction set of IL,ST and SFC.
2. Reversal of direction of rotation of DC motor using ST,IL and SFC programming methods.

Practical Module – 5:

Interfacing Analog/Digital Input/output Devices with Industrial Type PLC.

Objective

• To introduce students on how to Interface transmitters, limit switches, final control elements with PLC.

Demonstration How to Interface field devices to a PLC – Case Study How to interface field devices available in the filling and draining of liquid in a single tank experimental test setup to a PLC

Experiment

1. Interfacing Level Transmitter and Control valve with PLC.
2. Interfacing Limit switches and a Pump with PLC.

Assignment

1. Interfacing Temperature Transmitter and Heater with PLC.
2. Interfacing Flow Transmitter and Variable-speed pump with PLC.

Practical Module – 6:

Closed loop control of a typical process using PLC.

Objective

• To introduce students on how to configure PID control block to achieve closed loop control.

Demonstration Configuration of PID Function Block
Experiment On-line Monitoring and Control of Level Process using PLC
Assignment On-line Monitoring and Control of Processes such as Flow, Temperature and Pressure, using PLC.

Practical Module – 7:

HMI/ SCADA Programming
Objective SCADA/HMI development, configuration of face plates, creation of logs, Transmitter data trend displays, linking of tags with graphics
Demonstration HMI/SCADA development for the Pressure Control Station.
Experiment HMI/SCADA development for the Process Control Training Plant (Level/Flow Process)
Assignment HMI/SCADA development for a Typical Industrial Processes

Practical Module-8:

Architecture of DCS
Objective Impart knowledge on DCS architecture including CPU, I/O module, connecting I/O modules (DI/DO/AI/AO modules) to CPU, Power supply module and Communication module and Hot swapping, Industrial certification
Demonstration Configuration of DCS.

Experiment

1. Study of Al, AO, DI, DO, H1-interface modules of all DCSs.
2. Installation &Configuration of I/O modules.
3. Understanding any one of the DCS Control panels wiring diagram and creating a control panel layout.

Assignment Market survey of the recent DCSs and comparison of their features with the DCSs available in the lab.

Practical Module-9:

Interfacing of field devices with DCS.

Objective

• To introduce students on how to Interface transmitters, limit switches, final control elements with DCS

Demonstration

1. How to Interface Level transmitter and Flow Transmitter in the Process Control Training Plant to a DCS.

1. How to interface Limit Switches, Pumps and Control valves in the Process Control Training Plant to a DCS.

Experiment

1. Interfacing Temperature Transmitter and Variable Speed Pump to a DCS
2. Configuration of face plates, creation of logs and trend displays

Assignment Interfacing Temperature Transmitter and Heater and Variable Speed Pump With Pump Controller To a Dcs.

Practical Module-10:

Realization of control schemes for typical processes using DCS.

Objective

• To introduce students on how to configure PID control block to achieve closed loop control

Demonstration Configuration of PID Function Block and PID Faceplate
Experiment On-line Monitoring and Control of Level Process using Distributed Control System.
Assignment On-line Monitoring and Control of Process such as Flow, Temperature and Pressure, using Distributed Control System.

Practical Module-11:

Interfacing smart field devices with DCS.

Objective

• To introduce students on how to Interface smart field devices (HART/Foundation Field bus) with DCS.

Demonstration Demonstration of “PID control” in field devices.
Experiment Design and Implementation of Feedback control scheme (FF-PID) for the level process using DCS.
Assignment Market survey – Industrial Data Networks

Practical Module-12:

loT based monitoring of Level/Flow process.
Objective Introduction to loT based monitoring.
Demonstration Configuration of loT gateway.

Experiment

1. Interfacing transmitters to DCS through loT gateway.
2. Cloud based Monitoring of level/flow process.

Assignment Cloud based Monitoring of temperature process.

Course Outcome:

1. Ability to understand all the important components such as PLC, SCADA, DCS, I/O modules and field devices of an industrial automation system.
2. Ability to develop PLC program in different languages for industrial applications.
3. Gain hands on experience in interfacing transmitters and final control elements with PLC and DCS.
4. Be able to Configure and develop Feedback Control Schemes using PLC and DCS.
5. Able to select and use most appropriate automation technologies for a given application.
6. Able to configure IoT gateway for any industrial process using DCS.

For detailed syllabus of all other subjects of Electronics & Instrumentation Engineering, 2019 regulation curriculum do visit EIE 6th Sem subject syllabuses for 2019 regulation.

For all Electronics & Instrumentation Engineering results, visit Anna University EIE all semester results direct link.