Design for Manufacture and Assembly detail syllabus for Mechanical Engineering (Sandwich) (Mech (Sandwich)), 2017 regulation is taken from Anna University official website and presented for students of Anna University. The details of the course are: course code (MS8801), Category (PC), Contact Periods/week (5), Teaching hours/week (3), Practical Hours/week (2). The total course credits are given in combined syllabus.
For all other mech (sandwich) 8th sem syllabus for be 2017 regulation anna univ you can visit Mech (Sandwich) 8th Sem syllabus for BE 2017 regulation Anna Univ Subjects. The detail syllabus for design for manufacture and assembly is as follows.”
Course Objective:
- Apply the principle of geomatic tolerance in assembly.
- Use of datum system for assembly
- Use of systematic assembly procedure for manufacturing assembly.
Unit I
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Unit II
Tolerance Analysis
Process capability, process capability metrics, Cp, Cpk , cost aspects, feature tolerances, geometric tolerances, surface finish, review of relationship between attainable tolerance grades and different machining process, cumulative effect of tolerances, sure fit law, normal law and truncated normal law. SELECTIVE ASSEMBLY: Interchangeable and selective assembly, deciding the number of groups, Model-I: group tolerances of mating parts equal; Model-II: total and group tolerances of shaft, control of axial play-introducing secondary machining operations, laminated shims, examples.
Unit III
Datum Systems
Degrees of freedom, grouped datum systems-different types, two and three mutually perpendicular grouped datum planes, grouped datum system with spigot and recess, pin and hole, grouped datum system with spigot and recess pair and tongue-slot pair, computation of translational and rotational accuracy, geometric analysis and applications.
Unit IV
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Unit V
Tolerance Charting Technique:
Operation sequence for typical shaft type of components, preparation of process drawings for different operations, tolerance worksheets and centrality analysis, examples, design features to facilitate machining, datum features – functional and manufacturing, component design-machining considerations, redesign for manufacture, examples. LEAN MANUFACTURING: Need for lean concepts, different types of waste, metrics of manufacturing, an overview of value stream mappingpresent state map, future state map, evaluation of benefits – Process FMEA, Design FMEA.
Course Outcome:
- Upon completion of this course the student and able to apply the principle of geomatic tolerance in assembly,
- Use of datum system for assembly and use of systematic assembly procedure for manufacturing assembly.
Text Books:
- Harry Peck, “Designing for Manufacture”, Pitman Publications, London, 1983.
- Matousek R, “Engineering Design- A Systematic Approach”, Blackie and Son Ltd., London, 1974.
References:
- Spotts M F, “Dimensioning and Tolerance for Quantity Production”, Prentice Hall Inc., New Jersey, 1983.
- Oliver R Wade, “Tolerance Control in Design and Manufacturing”, Industrial Press Inc., NewYork, 1967.
- James G Bralla, “Hand Book of Product Design for Manufacturing”, McGraw Hill Publications,1983.
- Trucks H E, “Design for Economic Production”, Society of Manufacturing Engineers, Michigan, Second Edition, 1987.
- Poka-Yoke, “Improving Product Quality by Preventing Defects”, Productivity Press, 1992.
- Creveling C M, “Tolerance Design – A Hand Book for Developing Optimal Specifications”, Addison Wesley Longman Inc.,USA, 1997.
- Pahl G and Beitz W, “Engineering Design-Systematic Approach”, Springer Verlag Pub., 1996.
- Mamboed M Farag, “Material Selection for Engineering Design”, Prentice Hall, New Jersey, 1997.
- Dennis P Hobbs, Lean Manufacturing Implementation: A Complete Execution Manual for any Size Manufacturing, J Rose Publishing Inc., 2003.
For detail syllabus of all other subjects of BE Mech (Sandwich), 2017 regulation do visit Mech (Sandwich) 8th Sem syllabus for 2017 Regulation.
Dont forget to download iStudy for latest syllabus and results, class timetable and more.