Design of Tooling for Die Casting detailed syllabus for Production Engineering (Production) for 2021 regulation curriculum has been taken from the Anna Universities official website and presented for the Production students. For course code, course name, number of credits for a course and other scheme related information, do visit full semester subjects post given below.
For Production Engineering 5th Sem scheme and its subjects, do visit Production 5th Sem 2021 regulation scheme. For Professional Elective-IV scheme and its subjects refer to Production Professional Elective-IV syllabus scheme. The detailed syllabus of design of tooling for die casting is as follows.
Course Objectives:
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Unit I
INTRODUCTION 9 Material Properties: Pouring, Turbulence, Fluidity. Casting material selection, Classification of Casting process, Sand casting, Plaster mould casting, Ceramic mould casting, Shell mould casting, Vacuum mould casing, Expandable polystyrene casting, Investment casting, Slush casting, Metal mould castings, Vacuum permanent mould casting, Centrifugal casting, Continuous casting, Pressure die casting, Die casting, Advantages of Die casting over other process. Die Casting Alloys Low fusion alloys, High fusion alloys, Chemical compositions, Properties, Casting Defects.
Unit II
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Unit III
DIE CONSTRUCTION 9 Cores, Cavities, pillars and bushes, ejectors, bolster plates, Shot weight, Clamping force, Injection pressure, Shut height and day light, parting surface, relief and venting. Feed System: Gates, Runners, Taper tangent runner system, Precession layout, Spreader, shot sleeve, shot weight, PQ2 Diagram and calculations etc. Cooling System: Core cooling, Cavity cooling, cooling of shot sleeve, cooling of spreader,baffles, cooling calculations.
Unit IV
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Unit V
DESIGN OF DIE 9 Design of Cold chamber, Hot chamber, Single cavity, Multi cavity die-casting dies, and Dies with side cores and splits.
Course Outcomes:
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Text Books:
- Do Ehler H.A, Die Casting, New York -McGraw Hill Book Co-Inc. International Student Ed. 2000. ISBN- 0471497479
- Genick Bar-Meir, Fundamentals of Die Casting Design, Version 0.1.4, 2012
Reference Books:
- Street. C. Arthur, The Die Casting Book, England Portcullis Press Ltd., 2nd Ed. 1986, ISBN-0-408-10717-0
- William Andresen, Die Cast Engineering: A Hydraulic, Thermal, and Mechanical Process, CRC Press, 2004, ISBN 9780824759353
- Edward J. Vinarcik, High Integrity Die Casting Processes, Wiley publications, 2002, ISBN: 978-0-471-20131-1
- William Andresen, Die Casting Engineering : A Hydraulic, Thermal, and Mechanical Process, Marcel Dekker, 2010
For detailed syllabus of all the other subjects of Production Engineering 5th Sem, visit Production 5th Sem subject syllabuses for 2021 regulation.
For all Production Engineering results, visit Anna University Production all semester results direct link.