Casting and Machining Processes detail syllabus for Materials Science And Engineering (Material Science), 2017 regulation is taken from Anna University official website and presented for students of Anna University. The details of the course are: course code (ML8301), Category (PC), Contact Periods/week (3), Teaching hours/week (3), Practical Hours/week (0). The total course credits are given in combined syllabus.
For all other material science 3rd sem syllabus for be 2017 regulation anna univ you can visit Material Science 3rd Sem syllabus for BE 2017 regulation Anna Univ Subjects. The detail syllabus for casting and machining processes is as follows.”
Course Objective:
- To impart knowledge on the various foundry practices being carried out in the Industry.
Unit I
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Unit II
Casting Design
Solidification of pure metals and alloys -shrinkage in cast metals – Design of Sprue, runner, gates -problems in design and manufacture of thin and unequal Sections, designing for directional solidification, Riser design-Chvorinovs rule, Caines, Modulus , Naval Research Laboratory methods, feeding distances – Calculations and number of Risers required, chills and feeding aids -Exothermic And Insulating sleeves Design problems of L, T, V, X and Y junctions, Computer Applications in casting designSoftware for casting design.
Unit III
Moulding and Casting Practices
Sand for foundry applications – types, properties, tests. Moulding and Cores and Ingredients, Moulding and Core sand preparations, testing. Various Moulding Practices – Green Sand, CO2 process, No Bake, Shell, Investment Casting, Permanent Moulding – Gravity, Low Pressure, High Pressure Die casting processes, Ceramic, Plaster of Paris, Centrifugal, Squeeze, Electro Magnetic and Lost Foam processes.
Unit IV
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Unit V
Machining
Metal cutting- chip formation, types of chips, principles of cutting -Tool Wear and failure. Principles of Turning, Drilling, Tapping, Milling, Planing, Shaping and Broaching operations
Course Outcome:
- Recognize the steps involved in the pattern and die making process
- Able to understand the various factors involved in casting design
- Have the knowledge of casting practices
- Have the knowledge of melting practices for ferrous and non ferrous alloys
- Ability to perform basic machining operations in the cast components.
Text Books:
- R.W.Heine, R.Loper, P.C.Rosenthal, Principles of Metal Casting, 2nd Edition Tata- McGraw Hill, 2001
- P.L. Jain, Principles of Foundry Technology, Tata-McGraw Hill, 2003.
References:
- AFS Foundry Sand Handbook, American Foundrymens Society, Desplaines, 1963.
- AFS Pattern Makers Manual-American Foundrymens Society, Desplaines, 1960.
- ASM Casting Design Handbook, American Society of Metals, Metals Park, 1962.
- Chvorinov N, Geisserei, Theory of Solidification of castings, , Vol.27, 1940, pp 177-225.
- N.N. Zorev, Metal Cutting mechanics, Pergamon Press, Oxford, 1965.
- R.K.Jain, S.C.Gupta, Production Technology, Khanna publishers, New Delhi.
For detail syllabus of all other subjects of BE Material Science, 2017 regulation do visit Material Science 3rd Sem syllabus for 2017 Regulation.
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