Theory and Applications of Metal Forming Syllabus for B.Tech 5th sem is covered here. This gives the details about credits, number of hours and other details along with reference books for the course.
The detailed syllabus for Theory and Applications of Metal Forming B.Tech (R13) fifthsem is as follows
OBJECTIVES:
The basic knowledge on plasticity taught in mechanical metallurgy is extended to theory and applications of metal forming. Various metal forming processes and their analysis are studied in detail.
UNIT I : STRESS – STRAIN TENSOR [9 Hours]
State of stress, components of stress, symmetry of stress tensor, principle stresses, stress deviator, Von Mises, Tresca Yield criteria, comparison of yield criteria, Octahedral shear stress and shear strain, Slip, twinning, Forming load calculations, Strain Rate Tensor.
UNIT II : FUNDAMENTALS OF METAL FORMING [9 Hours]
Classification of forming process- Mechanics of metal working, Flow stress determination, Effect of temperature, strain rate and metallurgical structure on metal working, Friction and lubrication. Deformation zone geometry, Workability, Residual stresses.
UNIT III : FORGING AND ROLLING [9 Hours]
Forging-Hot, Cold and Warm Forging – types of presses and hammers. Classification, Open die forging and Closed die forging, die design, forging in plane strain, calculation of forging loads, use of software for analysis – forging defects – causes and remedies, residual stresses in forging. Rolling: Classification of rolling processes, types of rolling mills, hot and cold rolling, rolling of bars and shapes, forces and geometrical relationship in rolling, analysis of rolling load, torque and power, rolling mill control, rolling defects- causes and remedies.
[TOTAL : 45 PERIODS]
OUTCOMES:
Ability to make use of mechanical and thermodynamics principle of plastic deformation to form the components using different techniques.
TEXT BOOKS:
- Dieter. G. E., “Mechanical Metallurgy”, Mc Graw – Hill Co., SI Edition, 1995.
- Surender Kumar, “Technology of Metal Forming Processes”, PHI, New Delhi, 2008.
REFERENCES:
- Kurt Lange, “Handbook of Metal Forming”, Society of Manufacturing Engineers, Michigan, USA, 1998.
- Nagpal G. R., “Metal Forming Processes”, Khanna Pub., New Delhi, 2000
- Avitzur, “Metal Forming – Process and Analysis”, Tata McGraw – Hill Co., New Delhi, 1977.
- Shiro Kobayshi, Altan. T, “Metal Forming and Finite Element Method”, Oxford University Press, 1987.
- Dr.Sadhu Singh, “Theory of plasticity and Metal Forming Processes”, Khanna Publishers, 2005. 6. William F. Hosford and Robert M. Caddell, “Metal Forming Mechanics and Metallurgy”,
For all other B.Tech ML 5th sem syllabus go to Anna University B.Tech MATERIAL SCIENCE AND ENGINEERING (ML) 5th Sem Course Structure for (R13) Batch.All details and yearly new syllabus will be updated here time to time. Subscribe, like us on facebook and follow us on google plus for all updates.
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