Anna University B.Tech ML (R13) 3rd Sem Casting and Machining Processes Detailed Syllabus

Casting and Machining Processes Syllabus for B.Tech Third sem is covered here. This gives the details about credits, number of hours and other details along with reference books for the course.

The detailed syllabus for Casting and Machining Processes B.Tech 2016-2017 (R13) thirdsem is as follows

OBJECTIVES:

To impart knowledge on the various foundry practices being carried out In the Industry.

UNIT I : PATTERN AND DIE MAKING     [9 Hours]
Introduction to foundry process flow, Patterns – types, functions, allowances, Selection of pattern materials, colour codes, core boxes, – considerations in Core box manufacturing, Die materials, Die design and manufacturing techniques Computer applications in Pattern and Die making

UNIT II : CASTING DESIGN   [9 Hours]
Solidification of pure metals and alloys –shrinkage in cast metals – Design of Sprue, runner, gates – problems in design and manufacture of thin and unequal Sections, d esigning for directional solidification, Riser design-Chvorinov’s rule, Caines, Modulus , Naval Research Laboratory methods, feeding distances – Calculations and number of Risers required, chills and feeding aids –Exothermic And Insulating sleeves Design problems of L, T, V, X and Y junctions, Computer Applications in casting design—Software for casting design.

UNIT III : MOULDING AND CASTING PRACTICES     [10 Hours]
Sand for foundry applications – types, properties, tests. Moulding and Cores and Ingredients, Moulding and Core sand preparations, testing. Various Moulding Practices – Green Sand, CO2 process, No Bake, Shell, Investment Casting, Permanent Moulding – Gravity, Low Pressure,High Pressure Die casting processes, Ceramic, Plaster of Paris, Centrifugal, Squeeze, Electro Magnetic and Lost Foam processes.

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[TOTAL : 45 PERIODS]

OUTCOMES:

• Ability to understand and perform basic casting processes.
• Ability to design casting and select suitable casting process for different materials.
• Ability to perform basic maching operations in the cast components.

TEXT BOOKS:

• R.W.Heine, R.Loper, P.C.Rosenthal, “Principles of Metal Casting”, 2nd Edition Tata- McGraw Hill.
• P.L. Jain, “Principles of Foundry Technology”, Tata-McGraw Hill, 2003.

REFERENCES:

• R.K.Jain, S.C.Gupta, “Production Technology”, Khanna publishers, New Delhi.
• AFS Foundry Sand Handbook, American Foundrymen’s Society, Desplaines, 1963.
• AFS Pattern Maker’s Manual-American Foundrymen’s Society, Desplaines, 1960.
• ASM Casting Design Handbook, American Society of Metals, Metals Park, 1962.
• Chvorinov N, Geisserei, “Theory of Solidification of castings”, , Vol.27, 1940, pp 177-225.
• N.N. Zorev, “Metal Cutting mechanics”, Pergamon Press, Oxford, 1965.

For all other B.Tech ML 3rd sem syllabus go to Anna University B.Tech MATERIAL SCIENCE AND ENGINEERING (ML) 3rd Sem Course Structure for (R13) Batch.All details and yearly new syllabus will be updated here time to time. Subscribe, like us on facebook and follow us on google plus for all updates.

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