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Anna University B.Tech IC (R13) 6th Sem Process Control Laboratory Syllabus

Process Control Laboratory Syllabus for B.Tech 6th sem is covered here. This gives the details about credits, number of hours and other details along with reference books for the course.

The detailed syllabus for Process Control Laboratory B.Tech (R13) sixthsem is as follows

OBJECTIVES: To experimentally verify the process control concepts on the selected process control loops.

LIST OF EXPERIMENTS:

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[TOTAL : 45 PERIODS]

OUTCOMES:

  • Ability to understand and analyse process control engineering problems.

LIST OF EQUIPMENT FOR A BATCH OF 30 STUDENTS:

Study of Process control training plant and compact flow control unit.
AIM To obtain the closed loop response of flow control loop for servo and regulator Operation.

EXERCISE

  • Closed – loop connection is made in the flow process station.
  • The flow controller (P+I) is tuned using any one of the tuning techniques.
  • The response of the control loop is obtained for changes in the set point.
  • The response of the control loop is obtained for changes in the load variable.
  • The step 3 and 4 are repeated for different controller modes and settings.

EQUIPMENT

  • Flow process station with all accessories – 1 No
  • Analog / Digital PID controller – 1 No
  • Recorder – 1 No
  • Characteristics of pneumatically actuated control valve (with and without positioner)

AIM

  • To determine the flow – lift characteristics (Internet / Installed) of a control valve equipped with and without valve positioner

EXERCISE

  • Plot the flow – lift characteristics of the given valve without positioner keeping
    (i) Constant ΔP
    (ii) Variable ΔP
  • Compute the valve gain at different operating points.
  • Plot the flow – lift characteristics of the given with positioner keeping.
    i. Constant ΔP
    ii. Variable ΔP
  • Compute the valve gain at different operating points.

EQUIPMENT

  • Control valve trainer (with position for varying ΔP across the valve) – 1 No
  • Flow meter – 1No
  • Level control and pressure control in process control training plant

AIM
To obtain the closed loop response of level control loop for servo and regulator operation.

EXERCISE

  • Closed loop connection is made in the level process station.
  • The level controller (P+I) is tuned using any one of the tuning techniques.
  • The response of the control loop is obtained for changes in the set point.
  • The response of the control loop is obtained for changes in the load variable.
  • The step 3 and step 4 are repeated for different controller modes and settings.

EQUIPMENT

  • Level process station with all accessories – 1 No
  • Analog / Digital PID controller – 1 No
  • Recorder – 1 No
  • Design of ON/OFF controller for the temperature process

AIM

To obtain the ON/OFF response of temperature unit

EXERCISE

  • Open loop characteristic of temperature process.
  • Closed loop ON/OFF control of temperature process.

EQUIPMENT

  • Temperature process station with all accessories
  • Equipment:
  • Personal computer
  • MATLAB software
  • Tuning of PID controller for mathematically described processes

AIM

  • To study of various controller tuning
  • Equipment:
  • Personal computer
  • MATLAB software
  • PID enhancements (Cascade and Feed-forward control schemes)

AIM
To determine the closed loop performance of a cascade control system and compare it with that of conventional control system.
EXERCISE

  • The secondary and primary controllers are tuned using any one of the tuning techniques.
  • Obtain the closed loop response of cascade control system with the load variable entering the inner loop.
  • Obtain the closed loop regulating response with conventional control system.
  • Compare the performance of conventional control system and cascade control system internal of peak overshoot, setting time, I&E etc

EQUIPMENT:

  • Cascade control system with flow as inner variable and liquid level as outer variable with following accessories.
  • Level transmitter – 1 No
  • Flow transmitter – 1 No
  • Control valve – 1 No
  • Analog / Digital PID controller – 1 No
  • Recorder – 1 No
  • Matlab package
  • Design and implementation of Multi-loop PI controller on the Three-tank system.

AIM

To determine the closed loop performance of a multi-loop system

EXERCISE

  • Design of decentralized controller tuning
  • Design of centralized controller tuning

EQUIPMENT

  • Three tank system with following accessories.
  • Level transmitter – 3 No
  • Pump control unit – 2 No
  • Rota meter – 2 No
  • Personal computer with ADC/DAC card – 1 No
  • Matlab package
  • Analysis of Multi-input Multi-output system (Four-Tank system)

AIM

To determine the closed loop performance of a multi-loop system and

EXERCISE

  • Design of decentralized controller tuning
  • Design of centralized controller tuning

EQUIPMENT

  • Four tank system with following accessories.
  • Level transmitter – 4 No
  • Pump control unit – 2 No
  • Rota meter – 2 No
  • Personal computer with ADC/DAC card – 1 No
  • Matlab package
  • Study of AC and DC drives.

AIM

To determine the closed loop performance of AC and DC drives.

EXERCISE

  • Closed loop control of AC and DC motor.

EQUIPMENT

  • DC and DC motor.
  • Motor control unit for AC motor
  • Motor control unit for DC motor
  • Matlab package
  • Study of pH control test rig.

AIM

To determine the closed loop performance of a nonlinear system

EXERCISE

  • Open loop Characteristics study
  •  Closed loop response

EQUIPMENT

  • pH control with following accessories.
  • pH transmitter – 1 No
  • Pump control unit – 2 No
  • Rota meter – 2 No
  • Personal computer with ADC/DAC card – 1 No
  • Matlab package
  • Autotuning of PID controller.

AIM

To study of various controller tuning

EQUIPMENT:
Personal computer
MATLAB software

For all other B.Tech IC 6th sem syllabus go to Anna University B.Tech INSTRUMENTATION AND CONTROL ENGINEERING (IC) 6th Sem Course Structure for (R13) Batch. All details and yearly new syllabus will be updated here time to time. Subscribe, like us on facebook and follow us on google plus for all updates.

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