Total Quality Management and Total Productive Maintenance detail TNDTE Diploma syllabus for Mechanical Engineering (Machine Tools Maintenance & Repair) (MT), M scheme is extracted from TNDTE official website and presented for diploma students. The course code (39263), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.
For all other machine tools 6th sem syllabus for diploma m scheme tndte you can visit Machine Tools 6th Sem Syllabus for Diploma M Scheme TNDTE Subjects. The detail syllabus for total quality management and total productive maintenance is as follows.
Rationale:
Total Productive Maintenance (TPM ) is a very popular manufacturing philosophy and well accepted the world over. The TPM aims at creating a system for achieving and maintaining zero breakdown, zero defects, zero accident and zero pollution
Objectives:
- To know the Basic Concepts of Total Quality Management
- To know the Statistical Fundamentals
- To have Overview of TPM
- To know the Aspects of TPM
- To know the Autonomous Maintenance
Unit 1
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Unit 2
Statistical Fundamentals
Types of Data – Collection of Data – Classification of Data -Tabular presentation of Data – Graphical representation of a frequency distribution- Comparison of Frequency distribution -Mean – Median – Mode – Comparison of measures of central tendency – Introduction to measures of dispersion – Sample – sampling – Normal curve -Sigma – Concept of six sigma – Principles – Process 11
Unit 3
Overview of TPM
Introduction – Background of TPM- Japanese movement -terotechnology – logistics – comparative analysis of TPM, terotechnology and logistics – Definition of TPM – Features of TPM – Working of TPM – Benefits of TPM – stages and Steps of TPM -Stage A – Preparation stage – announcement by management – – initial Education and propaganda – Setting up of TPM and departmental Committee- Model TPM – – Establishing TPM working system – master plan for institutionalizing – Stage B- initial implementation stagestarting TPM or- kick off -Stage C- full implementation or full development stage – establishing system for improving production efficiency – – Individual Improvement – Autonomous Maintenance – Planned Maintenance – operation and maintenance skill upgradtion training – Establishing initial control system for new products and equipments- establishing quality maintenance – organization (HinshitsuHozen )-Establishing systems to improve efficiency of administration -Establishing system to control safety and working environment – Maturity stage – getting the PM award.
Unit 4
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Unit 5
Autonomous Maintenance
Concept of jishuhozen (autonomous maintenance) – stepsinitial cleanup – preventive measures – preparation of maintenance standards – creating achievement motivation -general inspection- Preparing autonomous standards for TPM – autonomous inspection – standardization – autonomous management – check points for JishuHozen – institutionalize JishuHozen – why why analysis -Cause and effect diagram -ten kinds of human errors different kinds of defects 11
Text Books:
- Total Productive Maintenance by K. Ganapathy .V.Narayana, B.Subramaniam and D.K. Srivarsa published quality circle forum of India October 2004
Reference Books:
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For detail syllabus of all other subjects of BE Machine Tools, M scheme do visit Machine Tools 6th Sem syllabus for M scheme.
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