Tool Design detail syllabus for Production Engineering (110), M scheme is taken from TNDTE official website and presented for diploma students. The course code (32581), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below.
For all other production 6th sem syllabus for diploma m scheme tndte you can visit Production 6th Sem Syllabus for Diploma M Scheme TNDTE Subjects. For all other Elective Theory II subjects do refer to Elective Theory II. The detail syllabus for tool design is as follows.
Rationale:
The aim is to impart basics of the design procedure and manufacturing of cutting tools, jigs & fixtures, dies & molds, gauges and press tools.
Objectives:
At the end of the study of VI Semester the student will be able to
- Design and develop single point cutting tools, multi point cutting tools.
- Select cutting tool materials for various tools.
- Calculate cutting forces during orthogonal cutting.
- Select milling cutters for various operations.
- Standardise tools & tools elements, components of jigs and fixtures.
- Design tools that would be safe and easy to operate.
Unit 1
For complete syllabus and results, class timetable and more pls download iStudy. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.
Unit 2
Design Of Taper Shank Twist Drill, Tap, Reamer And Broach
Design of taper shank twist drill& taps: Nomenclature of Twist drill -Design aspects – Cutting forces – Material selection – Simple Design problems. Nomenclature of taps – Types- Tool materials – Design and selection – Simple Design problems.
Design of reamer and broach tool: Nomenclature of reamer – Types -Reamer design – Tool materials – Design problems Introduction – Design considerations – Constructional detail of broach – Angles of tooth -Simple Design problems.
Unit 3
Design Of Blanking Dies, Piercing Dies And Bending
DIES Design of blanking and piercing dies: Fundamentals of die – Cutting operations – Power press types – Cutting action in punch and die operation – Die clearance – Cutting forces – Types of die construction – Die block design – Punch Design – Description of other parts in a die and punch – Assembly – Stock feed mechanism -Simple Design problems.
Design of bending dies: Bending terminology – Bending methods -Design principles – Blank length – Bend radius – Bend allowances -Spring back – Bending pressure – Simple Design problems.
Unit 4
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Unit 5
Design Of Jigs And Fixtures
Design of jigs: Principles of locating and clamping – Definition of drill jig – General considerations in the design of drill jigs – Drill bushings -Jig feet – Types of drill jigs – Methods of constructions – Design of solid jigs, leaf jig, plate jig and indexing jig.
Design of fixtures: Definition of fixture – Design of Milling fixtures, lathes fixtures, welding fixtures and grinding fixtures
Text Books:
- A Text Book of Production Engineering, P.C.Sharma, S.Chand& Co. Ltd., New Delhi.
- Tool Engg. and Design, G.R.Nagpal, Khanna Publishers, New Delhi.
Reference Books:
For complete syllabus and results, class timetable and more pls download iStudy. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.
Board Examination –
Question paper pattern:
- PART A – (1 to 8) 5 Questions are to be answered out of 8 questions for 2 marks each.(Question No. 8 will be the compulsory question and can be asked from any one of the units)(From each unit maximum of two 2 marks questions alone can be asked)
- PART B – (9 to 16)5 Questions are to be answered out of 8 questions for 3 marks each. (Question No. 16 will be the compulsory question and can be asked from any one of the units) (From each unit maximum of two 3 marks questions alone can be asked)
- PART C – (17 to 21) Five Questions will be in the Either OR Pattern. Students have to answer these five questions. Each question carries 10 marks. (Based on the discretion of the question setter, he/she can ask two five mark questions (with sub division A & sub division B) instead of one ten marks question if required)
For detail syllabus of all other subjects of BE Production, M scheme do visit Production 6 syllabus for M Scheme.
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