Engineering Metallurgy detail TNDTE Diploma syllabus for Production Engineering (IP), M scheme is extracted from TNDTE official website and presented for diploma students. The course code (32541), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.
For all other production 4th sem syllabus for diploma m scheme tndte you can visit Production 4th Sem Syllabus for Diploma M Scheme TNDTE Subjects. The detail syllabus for engineering metallurgy is as follows.
Rationale:
The Production Engineering students should have sound knowledge about materials which are used for engineering applications. So, the student should know the type of metals & its alloy, how to test and analyse the materials, how to protect the material from corrosion and also how to improve the surface textures of the material.
Objectives:
At the end of the study of III Semester the student will be able to
- Acquire knowledge about atomic structure
- Learn the basics and types of crystal structure of solids
- Learn the classification and types of bonds in solids
- Draw the production flow diagram of iron and steel.
- List the classifications of Iron and Steel
- Describe the types of C.I and its properties
- Explain the types of steel and their properties
- Specify Steel as per AISI
- Describe the properties and uses of Aluminium, Copper and its alloys
- Describe the alloys of copper and Aluminium
- State the commercial grades of Non-Ferrous metals/alloys as per ASME
- Describe the types of cutting tool materials and their applications
- Define Failure analysis and describe various types of fracture
- Explain creep and fatigue and their characteristics
- Describe the basic testing carried out on materials
- State the importance of testing of materials
- Define corrosion, state its characteristics and explain the importance of control
- List the factors affecting corrosion and explain types of corrosion
- Describe the basics of various coating and surface treatment methods
Unit 1
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Unit 2
Phase Diagrams, Ferrous Metals & Its Alloys
Phase Diagrams, Isomorphous, Eutectic and Eutectoid systems -Iron Carbon binary diagram
Iron and Carbon Steels: Introduction – Flow sheet for production of Iron and Steel – Iron Ores – Pig Iron: Classification, Composition and Effects of impurities on Iron – Cast Iron: Classification, Composition, Properties and Uses – Wrought Iron: Properties, Uses/Applications of Wrought Iron.
Steel – Classification of Carbon Steels: Low Carbon Steel, Medium Carbon Steel and High Carbon Steel – Composition, Properties and Uses – Comparison of Cast iron, Wrought Iron and Mild Steel and High Carbon Steel or Hard Steel – Standard Commercial grades of Steel as per AISI.
Ferrous Alloys: Alloy Steels – Purpose of alloying – Effects of alloying elements – Important Alloy Steels: Silicon Steel, High Speed Steel (HSS), Heat Resisting Steel, Spring Steel, Stainless Steel (SS): Types of SS, Applications of SS – Magnet Steel -Composition, Properties and Uses.
Unit 3
Non-Ferrous Metals & Its Alloys
Copper, Tin, Lead, Zinc, Magnesium and Nickel. Copper Alloys: Brasses, Bronzes – Composition, properties and uses.Aluminium Alloys: Duralumin, Hindalium, Magnelium – Composition, properties and uses. Nickel Alloys: Inconel, Monel, Nichrome -Composition, properties and uses. Anti-friction / Bearing Alloys: Various types of Bearing Bronzes. Standard commercial grades as per ASME.
Cutting Tool Materials: Characteristic of ideal Cutting Tool Materials – Types: Carbon Steels, Medium alloy steel – HSS – Stellites -Cemented Carbide – CBN – Diamond and Abrasives. Various standards available for selction of ferrous and non- ferrous materials.
Unit 4
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Unit 5
Corrosion And Surface Engineering
Corrosion: Nature of corrosion: Why corrosion occurs?, Electrochemical reactions, Electrolytes – Factors affecting corrosion: Environment, Material properties and Physical conditions – Types of corrosion (eight types) – Determination of corrosion characteristics -Corrosion control: Material selection, Environment control and Design.
Surface Engineering: Reasons for surface engineering – Surface engineering processes: Coatings and Surface treatments – Cleaning and Mechanical finishing of surfaces – Organic coatings – Electroplating and Special metallic plating – Electro-polishing and Photoetching – Conversion coatings: Oxide, Phosphate and Chromate coatings – Thin film coatings: PVD and CVD – Surface analysis – Hard-facing, Thermal spraying and High-Energy processes -Process / Material selection. Pollution norms for treating effluents as per standards.
Text Books:
- Introduction to Physical Metallurgy, Sydney Avner, Tata McGraw-Hill Education Private Ltd,
- Material Science & Engineering, R.K.Rajput,S.K.Kataria & Sons, Delhi
Reference Books:
For complete syllabus and results, class timetable and more pls download iStudy Syllabus App. It’s a lightweight, easy to use, no images, no pdfs platform to make students life easier.
For detail syllabus of all other subjects of BE Production, M scheme do visit Production 4th Sem syllabus for M scheme.
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