3rd Sem, Automobile Diploma

32035: Foundry and Welding Practical Automobile 3rd Sem Syllabus for Diploma TNDTE M Scheme

Foundry and Welding Practical detail TNDTE Diploma syllabus for Automobile Engineering (AU), M scheme is extracted from TNDTE official website and presented for diploma students. The course code (32035), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other automobile 3rd sem syllabus for diploma m scheme tndte you can visit Automobile 3rd Sem Syllabus for Diploma M Scheme TNDTE Subjects. The detail syllabus for foundry and welding practical is as follows.

Rationale:

Objectives:

  • Identify the tools used in foundry.
  • Identify the tools and equipment used in welding
  • Prepare sand moulds for different patterns.
  • Perform welding operation to make different types of joints.
  • Identify the different welding defects.
  • Appreciate the safety practices used in welding.
  • Prepare a record of work for all the exercises.

Foundry Section

  1. Introduction of tools and equipment
  2. Types of patterns
  3. Types of sand
  4. Preparation of sand moulds
  5. Core sands, preparation of cores

Exercises:

Prepare the green sand mould using the following patterns.

Solid pattern

  1. Stepped pulley

Split pattern

  1. Bent Pipe with core print
  2. T-pipes with core print
  3. Tumbles

Loose Piece Pattern

  1. Dovetail

Core preparation

  1. Core preparation for Bent pipe / T-pipe

Welding Section

  1. Introduction of Safety in welding shop
  2. Introduction to hand tools and equipment
  3. Arc and gas welding equipment
  4. Types of joints

Exercises :

Make the following welding joint / cutting.

Arc welding (Raw Material: 25 mm x 6mm MS flat)

  1. Lap joint
  2. Butt joint
  3. T- joint

Gas Welding (Raw Material: 25mm x 3mm Ms flat)

  1. Lap joint

Gas cutting: (GI/MS Sheet – 3mm thickness)

  1. Profile cutting – circular profile

Spot welding: (GI/MS Sheet)

  1. Lap joint

Board Examination

For complete syllabus and results, class timetable and more pls download iStudy Syllabus App. It’s a lightweight, easy to use, no images, no pdfs platform to make students life easier.

List Of Equipment

Welding:

  1. Arc welding booth – 2 No’s with welding transformer
  2. Gas welding unit 1 Set (Oxygen and acetylene cylinder)
  3. Flux Sufficient quantity
  4. Electrode – Sufficient quantity
  5. Welding rod – Sufficient quantity
  6. Welding shield – 5 Nos.
  7. Gas welding goggles – 5 Nos.
  8. Leather Glows 18″ – 10 Nos.
  9. Chipping hammer – 10 Nos.
  10. Spot welding machine – 1 No.
  11. Personal protective equipment – Sufficient quantity
  12. Fire safety equipment 2 No’s with welding transformer 1 Set (Oxygen and acetylene cylinder. Sufficient quantity

Foundry:

  1. Moulding board – 15 Nos.
  2. Cope box – 15 Nos.
  3. Drag box – 15 Nos.
  4. Core box – 10 Nos.
  5. Shovel – 5 Nos.
  6. Rammer set – 15 Nos.
  7. Slick – 15 Nos.
  8. Strike-off bar – 15 Nos.
  9. Riddle – 5 Nos.
  10. Trowel – 15 Nos.
  11. Lifter – 15 Nos.
  12. Cleaning Brush – 20 Nos.
  13. Vent rod – 15 Nos.
  14. Draw spike – 15 Nos.
  15. Gate cutter – 15 Nos.
  16. Runner & riser – 15 Nos. each
  17. Patterns Sufficient quantity

For detail syllabus of all other subjects of BE Automobile, M scheme do visit Automobile 3rd Sem syllabus for M scheme.

Dont forget to download iStudy Syllabus App for latest syllabus and results, class timetable and more.

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