Non-Conventional Machining Processes detailed Syllabus for Industrial & Production Engineering (IPE), 2018 scheme has been taken from the VTUs official website and presented for the VTU students. For Course Code, Subject Names, Teaching Department, Paper Setting Board, Theory Lectures, Tutorial, Practical/Drawing, Duration in Hours, CIE Marks, Total Marks, Credits and other information, visit full semester subjects post given below. The Syllabus PDF files can also be downloaded from the official website of the university.
For all the other VTU IPE 7th Sem Syllabus for BE 2018 Scheme, visit Industrial & Production Engineering 7th Sem 2018 Scheme.
For all the (Professional Elective-3) subjects refer to Professional Elective-3 Scheme. The detail syllabus for non-conventional machining processes is as follows.
Course Learning Objectives:
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Module-1
INTRODUCTION: History, Classification, Comparison between conventional and non conventional machining process selection. MECHANICAL PROCESS: Ultrasonic machining (USM): Introduction, Equipment, tool materials & tool Size, Abrasive slurry, Cutting tool system design: Magnetostriction assembly, Tool cone (Concentrator), & Exponential concentrator of circular cross section & rectangular cross section Hallow cylindrical concentrator. Mechanics of cutting : Effect of amplitude and frequency and vibration, Effect of grain diameter , Effect of applied static load, Effect of slurry, Tool and work material, USM process Characteristics ; Material removal rate,
Module-2
ABRASIVE JET MACHINING (AJM): Introduction, Equipment, Variables in AJM: carrier Gas Type of abrasive, Size of abrasive grain, velocity of the abrasive jet, Mean No. abrasive particles per unit volume of the carrier gas, Work material, standoff distance (SOD) nozzle design shape of cut. Process characteristics – Material removal rate, Nozzle wear, Accuracy & surface finish. Applications, Advantages & Disadvantages of AJM. ELECTROCHEMICAL AND CHEMICAL METAL REMOVAL PROCESS: Electrochemical machining (ECM): Introduction, Study of ECM machine, Elements of ECM process: Cathode tool, Anode work piece, source of DC power, Electrolyte, ECM process characteristics – Material removal rate, Accuracy, Surface finish.
Module-3
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Module-4
EDM PROCESS: Introduction, machine, mechanism of metal removal, dielectric fluid, spark generator, EDM tools (electrodes) Electrode feed control, Electrode manufacture, Electrode wear, EDM tool design : Choice of matching operation, electrode material selection, under sizing and length of electrode Machining time. EDM PROCESS CHARACTERISTICS: Flushing – Pressure flushing synchronized with electrode movement, EDM process characteristic: Metal removal rate, Heat affected Zone, Application: EDM accessories / applications.
Module-5
PLASMA ARC MACHINING (PAM): Introduction, equipment, generation of plasma, Mechanism of Metal removal, PAM parameters, Process characteristics. LASER BEAM MACHINING & ION BEAM MACHINING: Introduction, metal removal mechanism, advantages and application
Course Outcomes:
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
Textbook:
- Modern machining process Pandey and Shah TATA McGraw Hill 2000
- Unconventional Manufacturing process M K Singh New age publications ISBN 978-81- 224-2244-3
Reference Books
- Production Technology HMT TATA McGraw Hill – 2001
- Thermal Metal cutting processes B G Ranganath I K International Publishing house Pvt. Ltd
- Fundamentals of Machining and Machine Tools R.K.Singal I K International Publishing house Pvt. Ltd
For the detail Syllabus of all other subjects of BE (IPE) 7th Sem, visit Industrial & Production Engineering 7th Sem Subjects.
For all (CBSE & Non-CBSC) BE/B.Tech results, visit VTU BE/B.Tech all semester results.