Advanced Machining Process detailed Syllabus for Industrial & Production Engineering (IPE), 2018 scheme has been taken from the VTUs official website and presented for the VTU students. For Course Code, Subject Names, Teaching Department, Paper Setting Board, Theory Lectures, Tutorial, Practical/Drawing, Duration in Hours, CIE Marks, Total Marks, Credits and other information, visit full semester subjects post given below. The Syllabus PDF files can also be downloaded from the official website of the university.
For all the other VTU IPE 6th Sem Syllabus for BE 2018 Scheme, visit Industrial & Production Engineering 6th Sem 2018 Scheme.
For all the (Open Elective-A) subjects refer to Open Elective-A Scheme. The detail syllabus for advanced machining process is as follows.
Course Learning Objectives:
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Module-1
Introduction: History, need for non-traditional machining processes, classification, process selection. Mechanical Process: Ultrasonic Machining (USM): Introduction, equipment, tool material and tool size, abrasive slurry, Magnetostriction assembly, tool cone (concentrator), exponential concentrator of circular cross section and rectangular cross sections, effect of parameters, amplitude, frequency, grain diameter, applied static load and slurry, tool and work material. USM process characteristics: material removal rate, tool wear, accuracy, surface finish, applications, advantages and disadvantages of USM.
Module-2
Abrasive Jet Machining (AJM): Introduction, equipment, variables in AJM: carrier gas, size of abrasive grain, velocity of the abrasive jet, mean no. abrasive particles per unit volume of the carrier gas, work material, stand-off distance (SOD), process characteristics-material removal rate. Nozzle wear, Accuracy and surface
Module-3
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Module-4
Chemical Machining (CHM): Introduction, elements of the process, chemical blanking process: preparation of work piece, preparation of masters, masking with photo resists, etching for blanking, accuracy of chemical blanking. Chemical Milling (Contour machining):- Process steps-masking, etching, etc. process characteristics of CHM: – material removal rate, accuracy, surface finish, application of CHM.
Module-5
Thermal Metal Removal Processes: Electrical Discharge Machining (EDM) – Introduction, mechanism of metal removal, dielectric fluid, spark generator, EDM tool (electrode), electrode material selection, machining time, flushing: suction flushing, side flushing, pulsed flushing synchronized with electrode movement, EDM process characteristics: metal removal rate, accuracy, surface finish, heat affected zone, machine tool selection, applications, electric discharge grinding, travelling wire EDM. Plasma Arc Machining (PAM): Principle of generation of plasma, equipment, non-thermal generation of plasma, selection of gas, mechanism of metal removal, PAM parameters, process characteristics. Laser Beam Machining (LBM): Principle of generation of lasers, equipment and machining procedure, types of lasers, process characteristics, applications
Course Outcomes:
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Question paper pattern:
- The question paper will have ten full questions carrying equal marks.
- Each full question will be for 20 marks.
- There will be two full questions (with a maximum of four sub- questions) from each module.
- Each full question will have sub- question covering all the topics under a module.
- The students will have to answer five full questions, selecting one full question from each module.
Textbook
- Modern Machining Process P C Pandey and H S Shan Tata McGraw Hill 2008
- New Technology Bhattacharaya Institution of Engineering Publication
Reference Books:
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
For the detail Syllabus of all other subjects of BE (IPE) 6th Sem, visit Industrial & Production Engineering 6th Sem Subjects.
For all (CBSE & Non-CBSC) BE/B.Tech results, visit VTU BE/B.Tech all semester results.