Repair & Maintenance-I detail BTEUP Diploma syllabus for Mechanical Engineering (Repair & Maintenance), effective from 2017 is collected from BTEUP 2017 Syllabus official website and presented for diploma students. The course details such as exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.
For all other repair & maintenance 5th sem bteup diploma syllabus 2017 you can visit Repair & Maintenance 5th Sem BTEUP Diploma Syllabus 2017 Subjects. The detail syllabus for repair & maintenance-i is as follows.
Rationale:
Mechanical engineer is need of every industry and in
majority of cases he is made responsible for day to day
repair and maintenance of parts and over all up keep of the
plant for its smooth running. This paper aims to furish them with certain basic considerations related to their work and responsiblity.
DETAILED CONTENTS
INTRODUCTION:
Maintenance definition , maintenance department and its functions. Importance of maintenance for productivity and profitability. Maintenance cost, Economic norms for maintenance.
PREVENTIVE MAINTENANCE :
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MAINTENANCE STAGES :
Details of work in each stage for diffrent equipments Metal cutting and metail working machine wood working machines, meterial bandling and equipments, Foundary furnaces and 120
various electrical equipments on machines. pumps and air compressores etc.
SEQUENCE OF MAINTENANCE OPRATIONS :
Condition checking, resetting and adjusting with minor
repair. Dismentaling its work sequence and rules (
Instructions) some examples.cleaning determinind faults and comparing them limits by use of suitable instruments
of parts and with permissible and selection of
repair method. Prepartion of assembly fitting in, balance of
parts , assembly of mechinisms and machines.
PLANNING AND SCHEDULING OF MAINTENANCE WORK :
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MATERIALS AND STANDARD SPARES STORE
Idea of specfication, use and precurement of Copper/Brass bars tubes, Sheets and wire mech, Babbit, Solder , steel and Bronze wires, Springs steels wires and tapes , Crane rails, pipes and Pipe fittings, bearings, Belts, Chains, Steel balls, Rollers and needles, Hoses and (flexible pipes, Leather and Rubber Sheets, Hylam Sheets, Asbestor Cords and Sheets, Felt, Brake Linings (Farado), Conveyor belts,
Asbestos graphite rope packings, Permanite and card board packings multipurpose adhesives Resins and anaerobic compounds for sealing, jointing, fixing locking and filling etc. A few popular commercial names to mentionsuch as Araldite, Stellon compounds Fevicols, Specfit, Specinstabond, Loctites, Silastics, M-seal etc., their properties and usage. Grinding paste Kerosene, Cotton waste and cloth, welding rods and fluxes, welding electrodes, Common Sizes of fastners, Lubricants, Steel wire and ropes, Chains and mamila ropes, Carbon Steels. Alloy Steels, C I casting, Bronze casting and steels castingsetc. Various types of fasteners and fastening procedures.
Classification of spares, permissible stock as percentage of capital cost. Stock of electrical spares.
APPLICATION OF CMP TO MAINTENANCE WORK :
A few examples as case study such as schedule for complete overbaul of centre lathe, reciprocal or centrifugal pump, A Compressor etc. giving work distribution, planning and repair estimate.
MAINTENANCE PERSONNEL MANAGEMENT :
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MAINTENANCE MANUALS AND REPORTS:
Types of manuals, Need for maintenance, contents of manuals,
Maintenance manual topices. Manual writing and repoting.
FITTERS COMMON TOOLS :
Appliances and devices, handling
facilities and measauring instrumants.
LUBRICATION AND LUBRICANTS :
Importance of Lubrication, Kind of Lubricants solid, liquids general purpose lubricants their properties and method of use, Lubricating instruction for machine operators. Duration of topping and replacement of Lubricants in reservoirs. Typical Lubricant charts. Annual or Monthly Lubricant replacement schedule. Paints marks for Lubricating point on the machines. Regeneration of used oil.
For detail syllabus of all other subjects of BE Repair & Maintenance, effective from 2017 do visit Repair & Maintenance 5th Sem BTEUP syllabus for 2017.
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