Production Management Repair & Maintenance 5th Sem BTEUP Syllabus 2019-2020

Production Management detail BTEUP syllabus for Mechanical Engineering (Repair & Maintenance), effective from 2019-2020, is collected from BTEUP 2017 Syllabus official website and presented for diploma students. PDF download is possible from official site but you can download the istudy mobile app for syllabus on mobile. The course details such as exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other bteup syllabus 5th sem repair & maintenance 2019-2020 you can visit BTEUP Syllabus 5th Sem Repair & Maintenance 2019-2020 Subjects. The detail syllabus for production management is as follows.

Rationale:

Diploma holder is responsible for controlling production and quality of the product on the shop floor as well as for production planning and control. He is also required to supervise erection, installation and maintenance of equipment including material handling and undertake work-study for better utilization of resources. For this purpose, knowledge and skills about these topics need to be imparted to them. This subject aims at development of competencies to prepare material, equipment schedule and production control schedules and maintain required quality levels. In addition, it will also help in developing skills in erection, installation and testing of equipment.

Learning Outcomes:

After undergoing this course, the students will be able to:

• Solve planning, scheduling and sequencing problems for shop floor
• Interpret different kinds of production systems
• Prepare break-even analysis and Gantt chart.
• Explain the importance of inspection.
• Prepare various control charts.
• Apply different techniques to improve quality of products and processes.
• Carryout estimating and costing of production cost
• Explain the objective, importance and types of maintenance.
• Explain the salient features of labour legislation Acts.

1. Production Planning and Control (PPC. (12 Periods)

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2. Inspection and Quality Control (14 Periods)

1. Inspection – Introduction, Need and Importance
1. Types of Inspection
2. Role of operator and inspector in inspection
2. Quality Control
1. Introduction, Need and Importance
2. Factors affecting product quality
3. Quality Assurance
4. Statistical Quality Control (SQC)
1. Acceptance Sampling, Sampling Plan- Single and double sampling plan
2. Operating Characteristics Curve
3. Control Charts – Introduction, advantages, Types of control charts(X, R, p and c charts)
4. Concept of ISO 9000, ISO 14000 and TQM.
5. QC tools
6. 6c Approach

3. Cost Estimation (14 Periods)

1. Definition and functions of cost estimation
2. Estimation procedure
3. Elements of cost, ladder of costs (simple numericals)
4. Overhead expenses and its distribution
5. Depreciation- Concept and Definition, Methods of calculating depreciation- Straight line method, Diminishing Balance Method, Sinking fund method (Numerical problems).
6. Cost control- definition and objectives, Capital cost control (planning and scheduling), operating cost control.
7. Cost estimation for machining processes like turning, drilling, and milling.Cost estimation of forming processes like forging, pattern making, and casting.

4. Repair and Maintenance (08 Periods)

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5. Labour Legislation and Pollution Control Acts (08 Periods)

1. Factory Act 1948.
2. Workmen’s compensation Act 1923.
3. Apprentices Act 1961.
4. Water Pollution Control Act 1974 and 1981.
5. Air Pollution Control Act 1981.
6. Environmental protection Act 1986.
7. PF Act, Employee’s State Insurance (ESI) Act
8. Pollution control provision in Motor Vehicle Act.

List of Experiments:

1. Prepare a flow diagram
2. Prepare a Gantt chart
3. Draw X, R, p and c charts
4. Estimate the cost of turning
5. Estimate the cost of drilling
6. Prepare maintenance schedule

Instructional Strategy:

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Means of Assessment:

1. Assignments and quiz/class tests
2. Mid-term and end-term written tests
3. Model/prototype making

Text Books:

1. Production Management by C.L. Mahajan; Satya Parkashan Company Limited, New Delhi.
2. Mechanical Costing, Estimation and Project Planning by CK Singh; Standard Publishers, New Delhi.
3. Industrial Engineering and Management by T.R. Banga and SC Sharma; Khanna Publishers, Delhi.
4. Industrial Engineering and Management by O.P. Khanna; Dhanpat Rai and Sons, New Delhi.

For detail syllabus of all other subjects of BE Repair & Maintenance, effective from 2019-2020 do visit Repair & Maintenance 5th Sem BTEUP syllabus for 2019-2020.

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