PEC501: Design of Molds & Metal Forming Tools Syllabus for PE 5th Sem 2018 Pattern Mumbai University

Design of Molds & Metal Forming Tools detailed syllabus scheme for Production Engineering (PE), 2018 regulation has been taken from the University of Mumbai official website and presented for the Bachelor of Engineering students. For Course Code, Course Title, Test 1, Test 2, Avg, End Sem Exam, Team Work, Practical, Oral, Total, and other information, do visit full semester subjects post given below.

For all other Mumbai University Production Engineering 5th Sem Syllabus 2018 Pattern, do visit PE 5th Sem 2018 Pattern Scheme. The detailed syllabus scheme for design of molds & metal forming tools is as follows.

Design of Molds & Metal Forming Tools Syllabus for Production Engineering TE 5th Sem 2018 Pattern Mumbai University

Course Objectives:

For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdf platform to make students’s lives easier.
.

Course Outcomes:

Learner will be able to..

1. Demonstrate the concepts of metal casting and metal forming processes.
2. Identify the equipment, machinery and tooling used for sand casting/die casting.
3. Identify equipment, machinery and tooling used for forming processes (such as forging, rolling and extrusion).
4. Illustrate the basic theory pertaining to plastic deformation of metal.
5. Develop skills in designing tools, the set up for the processing techniques pertaining to various metal casting and metal forming operations.
6. Analyze various defects, their probable causes and remedial measures confronted with metal casting and forming processes.

Module 1

Design of Sand moulds:

1. Design and drawing of gating system: Pouring basin, Sprue, Runners and Ingates.
2. Design of feeding system: Caines method, Modulus method, Chvorinovs mould constant, Use of chills, padding and risering. 10

Module 2

1. Melting & Pouring: Melting practices: Cupola, Arc and Induction furnaces.
2. Defects in cast components and their remedies. 02

Module 3

For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdf platform to make students’s lives easier.
.

Module 4

Forging of metals

1. Forging hammers, high speed forging machines, Presses and Horizontal upset forging machines: Construction and principle of operation.
2. Single and multi-impression closed die forging process;
3. Design and drawing of multi-impression drop forging, die set using fuller, edger, bender, blocker and finisher, cavities with flash and gutter.
4. Defects in forged products and their remedies. 12

Module 5

Rolling of metals

1. Design and drawing of Continuous Billet Mill Roll grooves using diamond, square, oval and round passes. Roll passes for rolling rails, beams, angles and channels. 12
2. Production of seamless tubes by rolling.
3. Defects in rolled products and their remedies.

Module 6

Extrusion of Metals and Miscellaneous Metal Forming Processes

1. Introduction to metal extrusion and basic concepts of extrusion dies.
2. Drawing of metals: Principle of operation and applications. 02

Assessment:

For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdf platform to make students’s lives easier.
.

Reference Books:

1. Metal Casting: A Sand Casting Manual for the Small Foundry-Vol. 2, Stephen D. Chastain.
2. Principles of Metal Casting, R W Heine, C R Loper, P. C. Rosenthal.
3. Metal Casting, T.V. Ramana Rao.
4. Manufacturing Technology, P.N. Rao.
5. Foundry Engineering, P.L.Jain.
6. Die Casting, H.H. Doehler
7. The Diecasting Handbook, A.C.Street , Portcullis Press, Redhill, U.K.
8. Mechanical Metallurgy, George E. Dieter.
9. Metals Hand Book-Vol. 14 Forming and Forging, ASM International.
10. Forging Die Design, Sharan, Prasad and Saxena.
11. Forging Handbook-Forging Methods, A. Thomas, Publisher-Drop Forging Research Association, Shepherd Street, Sheffield.

For detail syllabus of all other subjects of Production Engineering (PE) 5th Sem 2018 regulation, visit PE 5th Sem Subjects syllabus for 2018 regulation.