Polymer Material detailed Syllabus for Polymer Technology (PO), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Polymer Technology 3rd Sem K Scheme Syllabus PDF, do visit MSBTE Polymer Technology 3rd Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for polymer material is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Choose relevant polymer materials for manufacturing commodity products
- Select relevant polymer materials for manufacturing engineering products
- Explain preparation of polymer materials for manufacturing of electrical product
- Use relevant additives for processing of polymer materials
- Deploy relevant compounding equipment for polymer compounding
Unit I
Commodity Polymers 1.1 Manufacturing Principle, Properties and Applications of Polyethylene-HDPE, LDPE and LLDPE 1.2 Manufacturing Principle, Properties and Applications of Polypropylene 1.3 Manufacturing Principle, Properties and Applications of Polyvinyl Chloride 1.4 Manufacturing Principle, Properties and Applications of Polystyrene 1.5 Manufacturing Principle, Properties and Applications of High impact polystyrene 1.6 Manufacturing Principle, Properties and Applications of Expanded polystyrene 1.7 Manufacturing Principle, Properties and Applications of Polymethyl methacrylate 1.8 Manufacturing Principle, Properties and Applications of Polyacrylonitrile 1.9 Manufacturing Principle, Properties and Applications of Poly vinyl alcohol 1.10 Manufacturing Principle, Properties and Applications of Polyvinyl acetate 1.11 Manufacturing Principle, Properties and Applications of Polyethylene terphthalate 1.12 Manufacturing Principle, Properties and Applications of Poly butylenes terephthalate 1.13 Cellulosics – Sources, Manufacturing Principle, Properties and Applications of cellulose nitrate, cellulose acetate and cellulose acetate butyrate 1.14 (Detail description of manufacturing and flow sheet not expected for above 1.1 to 1.13 polymer materials) Lecture Using Chalk-Board Presentations Video Demonstrations Site/Industry Visit
Unit II
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Unit III
Thermosetting Polymers 3.1 Manufacturing Principle, Properties and Applications of following polymers Phenol formaldehyde 3.2 Manufacturing Principle, Properties and Applications of following polymers Urea formaldehyde 3.3 Manufacturing Principle, Properties and Applications of following polymers Melamine formaldehyde 3.4 Manufacturing Principle, Properties and Applications of following polymers Polyurethane 3.5 Manufacturing Principle, Properties and Applications of following polymers Epoxy resin 3.6 Manufacturing Principle, Properties and Applications of following polymers Silicon 3.7 (Detail description of manufacturing and flow sheet not expected for above polymer materials) Lecture Using Chalk-Board Presentations Video Demonstrations Site/Industry Visit
Unit IV
Additives 4.1 Functions, examples and selection criteria for Fillers 4.2 Functions, examples and selection criteria for Plasticizers (Primary and Secondary) 4.3 Functions, examples and selection criteria for Heat stabilizers 4.4 Functions, examples and selection criteria for Light stabilizers 4.5 Functions, examples and selection criteria for Lubricants 4.6 Functions, examples and selection criteria for Colorants 4.7 Functions, examples and selection criteria for Antistatic agents 4.8 Functions, examples and selection criteria for Antioxidants 4.9 Functions, examples and selection criteria for Processing aids 4.10 Functions, examples and selection criteria for Flame retardants 4.11 Functions, examples and selection criteria for Impact modifiers 4.12 Functions, examples and selection criteria for Blowing agents 4.13 Functions, examples and selection criteria for Release agents Lecture Using Chalk-Board Presentations Video Demonstrations Site/Industry Visit
Unit V
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Suggested Micro Project / Assignment
Micro project
- Raw Material: Collect information (specifications, rates, terms and conditions, discounts, addresses) of raw materials manufacturers and suppliers of any two polymer materials manufacturing. Make class presentation
- Material Preparation: Prepare any two thermosetting materials in the laboratory
- Flow sheet: Prepare flow sheet for manufacturing of any two polymers
- Model making: Prepare models of structure of polymers. (at least five polymers)
- Report writing: Prepare a report on applications of engineering polymers by using internet and journals
Assignment
- Collect samples of thermosetting polymer materials from surrounding places and make a chart with their properties and applications
- Prepare a chart for abbreviations for polymer materials
- Gather the information of polymer materials manufacturer and suppliers (grades, rates, minimum quantity, bulk discounts, taxes, delivery period etc.).
- Visit an existing polymer material supplier/shop and collect information of registration procedure, plant layout, material data sheet, order size, commissions, manufacturer’s details and price, manpower requirement, rate list, annual turnover, major clients and terms and conditions. Make a report of it
- Collect information of different engineering polymer materials used in automobile industries (type, prosperities, and end application)
Laboratory Equipment
- Spirit lamp, spatula 1
- Tumbler mixer (Capacity- 3 L to 3000 L, Body Material-MS, Voltage-220 v, Speed – 80 rpm) 11
- High speed mixer (Capacity- 3 L to 3000 L, Body Material-MS, Voltage-220 v, Speed – 800 rpm) 12
- Two Roll Mill (Roll Diameter – 150 mm, Roll Width – 360 mm, Working Width – 300 mm, Material Construction: SSwith high polish chrome plated enable to resist high temp, HMI touch screen with PLC controller, NIP gap measurement with 0.01 mm least count, Separate temperature controller & display for both the rolls, Temperature Range: Upto 300°C with PID controller (Electrically Heated Rolls). Motor Driven Power : 5 HP, Doctor blade for removal of material on entire working width area of the material, A/C Frequency drive for speed control (2 to 22 RPM) (Controllable from HMI with speed display), Power Requirement: 415 V AC, 50 Hz Three Phase + Neutral + proper earthing is required) 13
- Ribon Blendor (Capacity- 3 L to 1000 L, Body Material-SS, Power – 12.5 HP Speed – 45 rpm) 14
- Glass Thermometer. (Temperature range 0-300 °C) 2
- Melt Flow Index Tester Microprocessor based PID controller with temperature range from ambient to 400ºC, resolution of 0.1ºC and accuracy of + 0.1ºC., Timer : Digital presettable with a range up to 59 minutes, Sample cutting : Auto, Weights : 2.16 kg, 5 kg, Accessories : Standard accessories*, Power : 230 Volts, 50 Hz, single phase. 3
- Muffle furnace (Temperature range 0-900 °C) 4
- Ostwald viscometer 7
- Taber abrasion resistance tester Turntable speed-60 rpm and 72 rpm, weight of the abrading arm-250 grams with wheel loads of 250,500,750 and 1000 grams. 9
Learning Materials / Books
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Learning Websites & Portals
- https://collegedunia.com/exams/high-density-polyethylene-che mistry-articleid-1346 High Density Polyethylene
- https://www.toppr.com/guides/chemistry/organic-chemistry/ldp e-low-density-polyethelene-properties-and-uses/ Low Density Polyethylene
- https://adrecoplastics.co.uk/polypropylene-uses/ Polypropylene
- http://www.chemicalsafetyfacts.org/chemicals/polystyrene/ Polystyrene
- https://www.bpf.co.uk/plastipedia/polymers/PVC.aspx Polyvinyl chloride
- https://omnexus.specialchem.com/selection-guide/polyethylene -terephthalate-pet-plastic PET
- https://www.petropackaging.com/what-is-cellulose-acetate-but yrate/ Cellulose Acetate Butyrate
- https://omnexus.specialchem.com/selection-guide/acrylonitril e-butadiene-styrene-abs-plastic ABS
- https://europlas.com.vn/en-US/blog-1/nylon-6-definition-prop erties-and-common-uses Nylon-6
- https://en.wikipedia.org/wiki/Polytetrafluoroethylene PTFE
- https://www.britannica.com/technology/melamine-formaldehyde-resin PF, UF, MF
- https://www.chemicalsafetyfacts.org/chemicals/epoxy-resins/ Epoxy resin
- https://www.degruyter.com/document/doi/10.1515/psr-2016-0130 /html?lang=en Additives
- https://www.researchgate.net/profile/Pierfrancesco-Cerruti/p ublication/309055045_Additives_in_Polymers/links/5a900c4e0f7 e9ba4296a6f66/Additives-in-Polymers.pdf Additives
- https://www.recyclean.in/tumbler-mixer-product-detail-1301.h tml Tumbler mixer
- http://www.clipspoly.org/high-speed-polymer-mixer.htm High speed mixer
- https://rubbermachineryworld.com/tag/banbury-mixer/ Banbury mixer
- https://www.huahandl.com/rubber-production-machine/rubber-mi xing-machine/?gclid=EAIaIQobChMImvOq6ceFhAMVIy17Bx3QugAyEAAY ASAAEgJOwfD_BwE Two roll mill
- https://www.mixers.com/resources/mixing-technology-reports/r ecommended-equipment-for-dry-blending-of-polymers-and-additi ves/ Ribbon blender
For detail Syllabus of all other subjects of Polymer Technology, K scheme do visit Polymer Technology 3rd Sem Syllabus for K scheme.
For all Polymer Technology results, visit MSBTE Polymer Technology all semester results direct links.