313339: Utilities & Plant Maintenance Syllabus for Chemical Engineering 3rd Sem K Scheme MSBTE PDF

Utilities & Plant Maintenance detailed Syllabus for Chemical Engineering (CH), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.

For all other MSBTE Chemical Engineering 3rd Sem K Scheme Syllabus PDF, do visit MSBTE Chemical Engineering 3rd Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for utilities & plant maintenance is as follows.

Rationale

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Course Outcomes:

Students will be able to achieve & demonstrate the following COs on completion of course based learning

1. Select suitable method of water softening for boiler feed water and process plants.
2. Identify steam generators and non steam heating systems for chemical industries.
3. Select appropriate refrigeration system for the chemical process industry.
4. Use the humidification and dehumidification process for chemical process industries.
5. Apply relevant maintenance procedures for chemical process plant equipment.

Unit I

Industrial Water 1.1 Industrial water: Properties, Uses, Hard & Soft water 1.2 Hardness: Total Hardness, Permanent Hardness, Temporary Hardness, Units of hardness, Numerical 1.3 Boiler Feed water, Scale and Sludge Formation, Corrosion, Priming and Foaming, Caustic Embrittlement 1.4 Methods of water softening processes (Principle, Construction, Working and Application): a. Lime soda process( cold and hot) b. Zeolite process c. Ion exchange process d. Reverse Osmosis Video Demonstrations Lecture Using Chalk-Board Site/Industry Visit Presentations

Unit II

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Unit III

Refrigeration 3.1 Refrigeration: Concept, Unit of Refrigeration, Coefficient of Performance ( COP), Numerical. 3.2 Types of Primary and Secondary Refrigerants, Selection criteria of Refrigerants. 3.3 Refrigeration Cycle: Reverse Carnot Cycle, Bell Coleman air refrigeration Cycle, Vapor compression and absorption cycle (Li-Br absorption cycle). Video Demonstrations Presentations Lecture Using Chalk-Board Site/Industry Visit

Unit IV

Air and Psychrometry 4.1 Concept and Application of process air and instrument air. 4.2 Psychrometry, Dry Bulb Temperature, Wet Bulb Temperature, Dew Point Temperature, Adiabatic saturation temperature,Humidity, Specific Humidity, Specific Volume, Relative Humidity 4.3 Sling Psychrometer, Psychrometric Chart, Numerical on Psychrometric Chart 4.4 Psychrometric Process: Humidification and dehumidification 4.5 Cooling Tower: Principle, Construction and Working of induced draft and forced draft Video Demonstrations Lecture Using Chalk-Board Presentations Case Study

Unit V

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Suggested Micro Project / Assignment

Assignment

• Prepare a table of types of thermic fluids on the basis of temperature ranges and applications in chemical industry.
• Refer to the boiler manufacturing companies’ websites like Thermax, Forbes Marshall, Alfa Laval etc. and prepare a report on boilers manufactured by them.
• Prepare a report on problems with solutions that occurred in boiler operation w.r.t priming, foaming, caustic embrittlement, corrosion, scale and sludge formation.
• Make a report on boiler mountings and accessories with their function.
• Visit textile / sugar/ chemical / dairy / pharmaceutical / fertilizer/ paper industry and prepare a report on utilities used by them for different processes.
• Visit the industry and identify source of waste heat to run waste heat recovery boiler.
• Visit the municipality water treatment plant and prepare a report on Physical, Chemical and Biological treatment process.
• Visit the Malls/Offices / Theatre and prepare a report on the humidification and dehumidification process used.

Micro project

• Prepare model on Bab-Cock and Wilcox boiler.
• Prepare a model of economizer / air preheater.
• Prepare a psychrometric chart and explain various psychrometric properties.
• Prepare animation video on working of refrigeration process.
• Prepare animation video on working of any Boiler.
• Select the appropriate utilities for the following industries: Steel industry, glass industry, textile industry, rubber industry, chemical industry.
• Visit the seasonable industries like the sugar industry, food processing industry and prepare a report of various maintenance activities carried out.

Laboratory Equipment

1. Test tubes (15 ml capacity) 1,2,3,4
2. Measuring Cylinders (10 ml, 50ml 100ml) 1,2,3,4
3. Beakers (50, 100, 250 ml) 1,2,3,4
4. Burette (50ml, L.C.: 0.1 ml) 1,2,3,4
5. Conical Flasks (100 ml, 250 ml) 1,2,3,4
6. Volumetric flask (100, 250, 500 ml) 1,2,3,4
7. Pipette (10 ml, 25 ml) 1,2,3,4
8. Acid and alkali Proof hand gloves 1,2,3,4
9. Bourdon tube type pressure gauge 10
10. Cooling tower 11
11. Standard Psychrometric chart 12
12. Sling psychrometer or Whirling hygrometer (0 to 50 C range)Body material : Plastic or wood 13
13. Weighing Balance (Digital Display, 300 g, Sensitivity. 0.01 g) 3
14. pH meter with Calibration arrangement Suitable for 0-14 pH range and Temperature compensating and calibration arrangement. 3,4
15. Buffer solutions 4 , 7 and 9.2 pH 3,4
16. Digital TDS meter 4
17. Steam table book 7

Suggested Learning Materials / Books

For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier.
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Learning Websites & Portals

1. https://www.sciencedirect.com/bookseries/advances-in-chemica l-engineering Chemical Engineering books
2. https://wbboilers.gov.in/sites/default/files/actsrules/Boile rs_Act_1923.pdf Indian Boiler Regulation Act 1923
3. https://www.vedantu.com/jee-main/chemistry-hardness-of-water Temporary, Permanent and Total Hardness of Water
4. https://www.intarcon.com/en/refrigeration-system/ Refrigeration System
5. https://website.maintenanceconnection.com/resources/blog-pos ts/3-elements-maintenance-success-chemical-industry Maintenance success in the Chemical Industry
6. https://www.google.com/search?q=nptel+videos+on+chemical++pl ant+maintenance Plant Maintenance
7. https://onlinecourses.nptel.ac.in/noc23_me31/preview Problems on Steam
8. https://archive.nptel.ac.in/courses/103/107/103107211/ Chemical Process Utilities, Boiler water treatment
9. https://onlinecourses.nptel.ac.in/noc23_me31/preview Vapor compression Refrigeration Cycle
10. https://home.iitk.ac.in/~gtm/thermodynamics/ui/Course_home-3 6.htm Psychrometer chart, Humidification and Dehumidification operation
11. https://onlinecourses.nptel.ac.in/noc23_me31/preview Cooling Tower Types and performance

For detail Syllabus of all other subjects of Chemical Engineering, K scheme do visit Chemical Engineering 3rd Sem Syllabus for K scheme.

For all Chemical Engineering results, visit MSBTE Chemical Engineering all semester results direct links.