Process Instrumentation & Control detailed Syllabus for Chemical Engineering (CH), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.
For all other MSBTE Chemical Engineering 3rd Sem K Scheme Syllabus PDF, do visit MSBTE Chemical Engineering 3rd Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for process instrumentation & control is as follows.
Rationale
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Course Outcomes:
Students will be able to achieve & demonstrate the following COs on completion of course based learning
- Identify applicable instruments for measuring process variables in the chemical industry.
- Measure temperature using various temperature measuring instruments in the chemical industry.
- Measure pressure using various pressure measuring instruments in the chemical industry.
- Measure the flow and level using various flow and level measuring instruments in the chemical industry.
- Integrate a control system with different controllers in the chemical industry.
Unit I
Introduction to Instrument Measurement System 1.1 Measurement and its Aim: Definition and application. 1.2 Measurement methods – Direct and Indirect method. 1.3 Functional elements – Primary, Secondary, Manipulating element, Data transferring element. 1.4 Static characteristics – Definition of Calibration, Accuracy, Precision, Repeatability, Drift, Sensitivity, Dead zone, Causes of Dead Zone and Static error. 1.5 Dynamic characteristics – Speed of Response, Time lag, Dynamic Error. Lecture Using Chalkboard Video Demonstrations Presentations
Unit II
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Unit III
Pressure Measuring Instrument. 3.1 Units of Pressure & Methods for Pressure Measurement. 3.2 C-type Bourdon tube and Bellows: Principle, Construction and Application. 3.3 Force balance pressure gauge – Principle, Construction, Workings and Application of Dead Weight Tester. 3.4 Electrical Pressure Transducer – Principle, Construction, Workings and Application of LVDT and Strain gauge. 3.5 Vacuum Measurement – Principle, Construction, Workings and Application of McLeod gauge. Lecture Using Chalk-Board Model Demonstration Video Demonstrations
Unit IV
Flow and Level Measuring Instrument. 4.1 Piston type flow meter: Principle, Construction, Working and Application. 4.2 Electromagnetic flow meter, Ultrasonic flow meter, Turbine flow meter: Principle, Construction, Working and Application. 4.3 Positive displacement flow meter: Rotating vane meter- Principle, Construction, Working and Application. 4.4 Thermal mass flow meter: Heat transfer typePrinciple, Construction, Working and Application. 4.5 Direct method for level measurement: Principle, Construction, Working and Application of High-pressure Sight glass level indicator. 4.6 Indirect method for level measurement: Principle, Construction, Working and Application of hydrostatic level measurement (pressure gauge, differential pressure and air purge) 4.7 Ultrasonic, Radioactive and Capacitance probe type level measurement: Principle, Construction, Working and Application. Lecture Using Chalk-Board Video Demonstrations Presentations Case Study
Unit V
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Suggested Micro Project / Assignment
Micro project
- Prepare calibration report of C-Type Bourdon tube pressure gauge/ Diaphragm pressure gauge/ Bellows pressure gauge.
- Collect data and prepare a report on the type of level measuring instruments used in the process industry.
- Prepare model of level measuring system by using waste material.
- Prepare model of control valve by using waste material.
- Collect data and prepare report of flow meters with specific use in refinery industry.
- Prepare report on different types of temperature measuring instruments used in chemical industry.
Self-Learning Activities
- Visit to nearby petrol pump and write a report on the measurement and control method used in Petrol Pump.
- Create a presentation that is based on the parameters needed for valve selection.
- Prepare list of different types of Thermometers, Pressure and Flow meters with their measurement ranges.
- Visit the different departments of the institute and compose a report about the available measuring instruments and their measuring parameters.
- Identify the control system employed in home appliances and categorize it according to the loop system and prepare a report on it.
Laboratory Equipment
- Mercury in glass thermometer 0 oC to 200 oC. 1,2
- RTD Standard PT-100 RTD, Digital Voltmeter and ammeter, heater with regulator. 1,2
- Thermocouple K type, Cr-Al thermocouple, heater with regulator, Digital temperature indicator 1,2
- Thermistor-NTC disc type, Temperature range- -25oC to 80oC. Digital Voltmeter and ammeter, heater with regulator 1,2
- Air purge system, Pipe size 1″, fluid: water and air supply. 10
- Capacitance probe with parallel plate assembly. 11
- ON-OFF controller kit, Supply voltage 1.6V to 5.5V max, operating temperature 0 oC to 100 oC, I/O response – high 12
- PID Controller kit for measuring P, PI, PD, and PID 13,14,15
- Pneumatic actuated diaphragm control valve, valve size 1″, air to open, seat and plug, SS, complete assembly. 16
- Pyrometer- RA-Red pyrometer 20 oC to 450oC with special resource of 6-14 micrometer 2) Heating source-wooden box fitted with filament lamp rated 200 V, 200 W 3) Mercury in glass thermometer 0 oC to 50 oC. 3
- Dead weight tester, 0 to 40 kg/cm2 predetermined dead weight. 4
- LVDT, Bellows type pressure transducer, inlet pressure 2Kg/cm2 maximum. 5
- Strain gauge industrial grade pressure transducer, maximum pressure 10 Kg/cm 6
- Mc Leod gauge- Pressure range-12 Bar, Material-Glass, Measuring Parameter-Vacuum, Vacuum range-0.01 mmHg. 7
- Electromagnetic flowmeter, size 1″, fluid: water, complete assembly. 8
- Turbine flow meter, size 1″, fluid: water, complete assembly. 9
Suggested Learning Materials / Books
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
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Learning Websites & Portals
- https://nptel.ac.in/courses/103103037 Cascade and Ratio Controller
- https://archive.nptel.ac.in/courses/103/105/103105064/ Pressure Measurement
- https://archive.nptel.ac.in/courses/103/105/103105064/ Pneumatic Control System
- https://archive.nptel.ac.in/courses/103/105/103105130/ General Principles and Representation of Instruments
- https://archive.nptel.ac.in/courses/103/105/103105130/ Performance Characteristics of Instruments
- https://archive.nptel.ac.in/courses/103/105/103105130/ Transducer Element
- https://archive.nptel.ac.in/courses/103/105/103105130/ High Vacuum Measurement
- https://archive.nptel.ac.in/courses/103/105/103105130/ Temperature Measurement
- https://archive.nptel.ac.in/courses/103/105/103105130/ Flow Measurement
- https://archive.nptel.ac.in/courses/103/105/103105130/ Level Measurement
- https://archive.nptel.ac.in/courses/103/105/103105130/ Pneumatic Control Valve
For detail Syllabus of all other subjects of Chemical Engineering, K scheme do visit Chemical Engineering 3rd Sem Syllabus for K scheme.
For all Chemical Engineering results, visit MSBTE Chemical Engineering all semester results direct links.