313317: Mechanical Engineering Materials Syllabus for Production Engineering 3rd Sem K Scheme MSBTE PDF

Mechanical Engineering Materials detailed Syllabus for Production Engineering (PG), K scheme PDF has been taken from the MSBTE official website and presented for the diploma students. For Subject Code, Subject Name, Lectures, Tutorial, Practical/Drawing, Credits, Theory (Max & Min) Marks, Practical (Max & Min) Marks, Total Marks, and other information, do visit full semester subjects post given below.

For all other MSBTE Production Engineering 3rd Sem K Scheme Syllabus PDF, do visit MSBTE Production Engineering 3rd Sem K Scheme Syllabus PDF Subjects. The detailed Syllabus for mechanical engineering materials is as follows.

Rationale

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Course Outcomes:

Students will be able to achieve & demonstrate the following COs on completion of course based learning

1. Select suitable material(s) based on desired properties according to application.
2. Choose relevant alloy steel & Cast iron for mechanical components.
3. Select relevant non ferrous & powder material components for the engineering application.
4. Select relevant non metallic & Advanced material for the engineering application.
5. Use relevant heat treatment processes in given situations.

Unit I

Basics of Engineering Materials 1.1 Classification of engineering materials 1.2 Crystal structure, Unit cell and space lattice 1.3 Microstructure, types of microscopes 1.4 Sample preparation, etching process, types of etchants. 1.5 Properties of metals Physical Properties, Mechanical Properties. 1.6 Concept of phase, pure metal, alloy and solid solutions. 1.7 Iron Carbon Equilibrium diagram various phases. Critical temperatures and significance. Reactions on Iron carbon equilibrium diagram 1.8 Hardness testing procedure on Brinell and Rockwell tester. Lecture Using Chalk-Board Model Demonstration Video Demonstrations

Unit II

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Unit III

Non Ferrous Materials & Powder Metallurgy 3.1 Copper and its alloys – brasses, bronzes Chemical compositions, properties and Applications. 3.2 Use of copper in ancient India and its mention in Rigveda (IKS) 3.3 Aluminum alloys -Y-alloy, Hindalium, duralium with their composition and Applications. 3.4 Bearing materials like white metals (Sn based), aluminum, bronzes. Porous, Self -lubricating bearings. 3.5 Powder Metallurgy: Introduction, Advantages, limitations and applications. Preparation of Metal Powders, Basic Steps for Powder Metallurgy. Model Demonstration Lecture Using Chalk-Board Presentations

Unit IV

Non Metallic Materials & Advanced Materials 4.1 Polymeric Materials i. Polymers:- types, characteristics, ii. Properties and uses of Thermoplastics, Thermosetting Plastics and Rubbers. iii.Thermoplastic and Thermosetting Plastic materials 4.2 Characteristics and uses of ABS, Acrylics. Nylons and Vinyls, Epoxides, Melamines and Bakelites 4.3 Rubbers: Neoprene, Butadiene, Buna and Silicons -Properties and applications. 4.4 Ceramics -types of ceramics, properties and applications of glasses and refractories 4.5 Composite Materials – properties and applications of Laminated and Fiber reinforced materials 4.6 Advanced Engineering Materials: Properties and applications of Nanomaterials and smart materials & Biomedical materials. Lecture Using Chalk-Board Presentations Demonstration

Unit V

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Suggested Micro Project / Assignment

Micro project

• Collect information related to Types, Properties and applications of smart materials from websites. Present the information in the form of a Chart.
• Collect samples of various types of plastics, ceramics, composites used in day-to-day applications and prepare charts containing properties, applications of the samples.
• Comparative study of various materials used in previous and current generation components of mechanical engineering equipment like IC Engine, Compressor, turbine, pumps, refrigerator, water cooler, Lathe Machine, Milling Machine, Drilling Machine grinding machine (any one) with proper justifications.
• Preparation of a chart of comparison of hardness of various materials.
• Prepare models showing various crystal structures.
• Prepare a puzzle game on Iron-carbon Equilibrium diagram.
• Determine the microstructure of different metallic components (minimum 5) using metallurgical Microscope and compare their microstructure in the given group.

Laboratory Equipment

1. Slitting machine Specifications: Capacity: 18 gauge / 1.2mm Throat Depth: 24 inch (600mm) Motor: 1 Hp, 230V, 50 Hz. Minimum Slitting Width: 1 inch (25.4mm) 1
2. Double Disk polishing machine. Two independent polishing units mounted on a common MS frame, Disc dia 200mm, made of Aluminum. Speed continuously variable upto 950 RPM. Rating – 0.25 HP single phase 220 Volt A.C. provided with sink and swing type laboratory water tap. Waterproof Formica table top. 1
3. Digital Brinell hardness Tester 1) Test loads – 500 to 3000 Kgf. in steps of 250 Kg. 2) Magnification of objective – 14 X 3) Maximum test height – 380 mm. 4) Least count -0.001 mm. 5) Throat depth – 200 mm. 1,3,5,6,8,9,14,15
4. Digital Rockwell hardness Tester 1) Test loads – 60, 100 & 150 kgf 2) Minor load – 10 kg 3) Max test height – 230 mm 4) Throat depth – 133 mm along with essential accessories. 1,4,5,6,8,9,14,15
5. Digital Peel Strength Tester: Make: XEEPL Load capacity: 0 – 5 kg; Resolution: 1 gram. Load Indicator: Microprocessor based digital load indicator with memory facility of peak load. Clear Distance between two plates: Maximum up to 250 mm. Speed of testing: 300 mm/minute. Motor: Synchronous Motor. Grips: A pair of hard chrome plated grips for thin poly film samples would be supplied. Paint: Powder coated. Power requirement: Single phase 230 Volts, 50Hz. 10,11
6. Spring coil of Shape memory sample (NiTi alloy) Burner/ Lighter , Sample Holder 12,13
7. Laboratory box furnace Light weight with ceramic fiber wool insulation. Exterior made of G.I. sheets powder coated. Temperature Controlled by Microprocessor based Auto tune PID digital temperature controller with CR/AL Thermocouple. Temperature Range: 1100°C., Muffle Size (inside): Temperature Range: 1100°C., Muffle Size (inside): 6″x6″x12”, Power: 3.5 KW 14,15
8. Standard Samples of Metallurgical Microstructure Plain carbon steels, alloy steels and cast iron (before and after heat treatment) : 03 Each Aluminum, Copper and Brass/Bronze (before and after heat-treatment): 03 Each Total 36 Specimens 2
9. Trinocular Upright Metallurgical Microscope: Coaxial Body Body: Trinocular Head inclined at 45-degrees. Focusing: Both side co-axial focusing knobs. Nosepiece: Quadruple revolving nosepiece with accurate centering & amp; positive click stops. Trinocular Inverted Metallurgical Microscope (Magnification 100X, 200X, 400X & 800X) Eyepieces – WF 10X, 20X (Paired) Objectives – M 5x, M 10x, M 20x and M 40x (SL) Stage – Built-in graduated mechanical stage of size 165mm.x180mm. is controlled by convenient low coaxial positioned knobs for easy and smooth scanning of specimen. 2,7

Learning Materials / Books

For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier.
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Learning Webistes & Portals

1. https://www.youtube.com/watch?v=jn9cP6JJ7xA Iron – Carbon diagram
2. https://www.youtube.com/watch?v=skQRLfU3plM Heat Treatment Processes
3. https://www.youtube.com/watch?v=E6oCdckcwYQ&list=PLyqSpQzTE6 M_ON8uXt-PP8uX6hMWJeYSJ&index=3 Crystal structure
4. https://www.youtube.com/watch?v=c1ZbiBIY6Sc&list=PLxQzQgOy_J vYd32Y6XOwFOnVc4_Dkv7v6&index=38 Ceramics
5. https://www.youtube.com/watch?v=04K0bLwCDdM Composite materials
6. https://vedicheritage.gov.in/vedic-heritage-in-present-conte xt/metallurgy/ IKS
7. https://www.youtube.com/watch?v=_eM49JlmFp0 Powder Metallurgy

For detail Syllabus of all other subjects of Production Engineering, K scheme do visit Production Engineering 3rd Sem Syllabus for K scheme.

For all Production Engineering results, visit MSBTE Production Engineering all semester results direct links.