Advanced Production Processes detailed syllabus for Mechanical Engineering (ME) for 2015 revision curriculum has been taken from the SITTTRs official website and presented for the ME students. For course code, course name, number of credits for a course and other scheme related information, do visit full semester subjects post given below.
For Mechanical Engineering 6th Sem scheme and its subjects, do visit ME 6th Sem 2015 revision scheme. The detailed syllabus of advanced production processes is as follows.
Course Outcomes:
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SPECIFIC OUTCOME
MODULE I
- Understand the working of turret and capstan lathes
- Identify the parts of turret and capstan lathes by drawing sketches
- Describe the working of head stock of turret and capstan lathes
- Explain capstan and turret lathe mechanism with the help of line sketch – indexing & bar feeding
- List the work holding & tool holding devices
- Sketch the tool layout in sequence for a given set of operations of a work- hexagonal bolt
- State the mode of specifying a machine for the purpose of procurement
- Comprehend the working of automatic and copying lathes
- Define the term automation
- State the principle of automatic control
- List the applications of automatic machines
- Illustrate the working of a single spindle automatic lathe.
- Classify the multi spindle automatic lathes
- Distinguish between single spindle and multi spindle automatic lathes.
- List the various purposes of the automatic machines
- Define the tool layout of an automatic lathe.
- State the copying principles.
- Classify the copying machines.
- Descri be with sketch the pantograph, electric and hydraulic copying system.
- Understand the working of machining and tuning centres
- Describe the requirements of machine centers
- List the types of machining centers
- Identify the characteristics and capabilities of machining centers.
- Explain the reconfigurable machines and systems.
- Describe the hexapod machines
MODULE II
- Understand the working of broachers
- Define the principle of broaching
- Identify the purpose of broaching
- Illustrate the broaching tool details
- Select the types of broaching tools
- Explain the broaching tool materials and its specifications
- Understand the various methods of gear manufacturing
- List the methods of gear manufacture
- Describe the forming process in milling (review only)
- Explain the various gear generating processes with sketches.
- State gear hobbing
- Explain with the sketches, the principle of gear hobbing
- Mention the advantages and disadvantages of gear hobbing
- Explain the various gear finishing operations
- Specify the gear materials.
- Understand about the press tools and their operations
- Identify the press operations.
- Describe the various press working operations.
- Classify the dies.
- Appreciate the importance of jigs and fixtures
- Identify the jigs and fixtures
- Classify the jigs and fixtures
- State the advantages of jigs and fixtures
- List the types of jigs and fixtures
- Illustrate drill jigs, universal jigs and indexing jigs
- Explain the principle of location.
- Describe the principle of minimum locating points.
- Appreciate the working of jig boring machine.
- Explain the jig boring machines
- Classify the jig boring machines
- Illustrate the different types of jig boring machines.
MODULE III
- Understand the grinding machines and its operations
- List the various grinding operations
- Explain the various types of natural and artificial abrasives.
- Categorize the bonding materials
- Mention the factors affecting the selection of grinding wheel
- Classify the various grinding machines
- Explain the principle of cylindrical grinding with a line sketch
- Illustrate the working principles of a centre less grinder
- Explain the principle of tool and cutter grinder with a line sketch
- Distinguish the basic features of finishing, honing , lapping and super finishing
- Explain the method of mounting, truing and dressing a grinding wheel
- Understand about the special surface finishing methods.
- Describe other surface finishing methods such as hot dipping, anodizing, electroplating, organic coating, metal spraying.
- Understand the working of non-conventional machines
- List the nonconventional methods of machining
- Describe the working of USM , EDM, AJM, LBM and ECM
- State the advantages, disadvantages and applications of the above mentioned operations
MODULE IV
- Understand the working of numerically controlled machine tools
- State the numerical control machine tool
- Explain the various components of N.C machines with block diagram.
- List the essential steps required for operation.
- Classify the N.C machines- feedback system and control system ,
- Illustrate the block diagram- computer numerical control ( CNC)
- State the advantages of CNC machines.
- Identify the Part programming – code
- Write a part program for drilling, and turning
- State the principle of CAD and CAM
- Mention the advantages of CAD and CAM
- List the applications of CAD and CAM
- Explain the functions of CAD and CAM
- List the different hardwares and software for CAD/CAM
- Describe the computer aided process planning (CAPP)
- Appreciate robotics
- Define robotics
- State the reason for using robots
- List the basic elements of robots
- Define degrees of freedom and explain its importance.
- Draw the various types of joints
- Identify the notations of robot manipulator
- Explain the configurations of Robots with diagram
- Classify the Robots
- Explain the robotic arm, robotic hands and grippers
- Appreciate the advantages of flexible manufacturing system
- Define Flexible Manufacturing systems
- Define flexible automation
- List the components of FMS
- Illustrate the flexible manufacturing cell ( FMC)
- Explain how to achieve the flexibility in manufacturing systems
- Describe briefly the components of FMS
- Identify the problems in implementing FMS
- Explain the transport mechanism in FMS in relation with the material handling system ( MHS)
- Identify the Artificial intelligence ( AI) tools for MHS planning
- Describe the AGVS,
- List the requirements to fulfill the main purpose of FMS communication systems.
- Explain the principle of CIM
MODULE I
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MODULE II
Broaching Machines Introduction – definition – purpose – Broaching tools – parts of the tool- tool details – Types – internal -external Broaching machines (brief description with line sketches)- pull up- pull down- push down Gear manufacture- Review of terminology of tooth shapes- Method of making gears – review of gear cutting on milling machine- casting of gears- gear hobbling- description of gear hob- operation of gear hobbling machines – Gear materials – specifications. Press Tools Introduction – components of presses- Press working operation – piercing- blanking- bending- notchingtrimming- shaving- slitting- lancing- nibbling- beading- classification of dies- Principles of metal cutting-Different types of dies. Jigs and Fixtures Definition of jigs and fixtures- classification of jigs -fixtures- advantages of jigs – fixtures- Constructional details of -drill jigs- Universal jigs- index jigs- milling fixture- Boring fixture- grinding fixture- welding fixture. Jig Boring Machines Introduction – definition- need for greater accuracy on objects like jigs- types of jig boring machines.
MODULE III
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MODULE IV
Numerically Controlled Machine Tools Introduction- Block diagram of N.C machines- Steps in operation- preparation of program manuscript -Types of Numerical control system- according to the control system – ( Explain point to point – straight line – contour system of positioning)- according to feed back system ( Explain open loop system and closed loop system) Computer Numerical Control (CNC) Machine tools (brief description only)- Computer aided design (CAD)-Computer Aided Manufacturing (CAM)- Introduction- advantages of CAD – CAM- Part programming- CAPP Robotics Robotics – Reason for using robots- Basic elements of robots- Mechanical design of a robot- Types of joints- Notations of Robot manipulator- Configuration of robots- Robot arms- Robot hands- Grippers Flexible Manufacturing System (FMS) Introduction- Flexible Automation-Flexible Manufacturing Cell (FMC)-Achieving Flexibility in Manufacturing Systems- Components of FMS- Problems in Implementing FMS- FMS Communication -Information-Transport Mechanism – Materials Handling System (MHS)- Tools for MHS- Planning-Automated Guided Vehicle Systems (AGVS)- Artificial Intelligence (AI)- Introduction to CIM
Text Books:
For the complete syllabus, results, class timetable, and many other features kindly download the iStudy App
It is a lightweight, easy to use, no images, and no pdfs platform to make students’s lives easier..
Reference Books:
- Manufacturing process R.K. Jain
- A Text Book of Production Engineering O.P Khanna
- Modern Machining Methods- Serope Kalpakjian, Steven R.Schmid
- Machine Tools Vol. I- P.C. Sharma
- Computer Integrated Design and Manufacturing- M. Adithian
- CAD, CAM, CIM- R.N. Datta
- CNC Machines- Bed worth -Radhakrishnan
- Numerical control and computer aided manufacturing- B.S.Pabla &M.Adithan (Pub: New Age) -T.K.Kundra, P.N.Rao (Pub: TMH)
- Industrial robotics- Gordon.N.Mair Pub: PHI -Ibrahim Zeid, R Sivasubramanian
- CAD/CAM
For detailed syllabus of all other subjects of Mechanical Engineering, 2015 revision curriculum do visit ME 6th Sem subject syllabuses for 2015 revision.
To see the syllabus of all other branches of diploma 2015 revision curriculum do visit all branches of SITTTR diploma 2015 revision.