Manufacturing Process-I detail syllabus for Automobile Engineering (Auto), 2017 scheme is taken from VTU official website and presented for VTU students. The course code (17AU36), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below.
For all other auto 3rd sem syllabus for be 2017 scheme vtu you can visit Auto 3rd Sem syllabus for BE 2017 Scheme VTU Subjects. The detail syllabus for manufacturing process-i is as follows.
Course Objectives:
At the end of this course, students will be able to
- Define various terms associated with casting processes
- Explain methods of construction of moulds.
- Select molding machine and molding process based on material type
- Select appropriate joining process, type of joints.
- Explain different non-destructive testing methods
Module 1
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Module 2
Special Moulding Process & Furnaces:
Moulding Machines :
Jolt type, Squeeze type, Jolt & Squeeze type and Sand slinger.
Process:
Study of important molding processes, No bake moulds, Flasklessmoulds, Sweep mould, CO2 mould, Shell mould, Investment mould.
Metal moulds:
Gravity die-casting, Pressure die casting, Centrifugal casting, Squeeze Casting, Slush casting, and Thixocasting processes.
Furnaces:
Constructional features & working principle of coke fired, oil fired and Gas fired pit furnace, Resistance furnace, Electric Arc Furnace, Cupola furnace.
Module 3
Welding Process:
Definition, Principles, Classification, Application, Advantages & limitations of welding.
Arc Welding:
Principle, Metal Arc welding (MAW), Flux Shielded Metal Arc Welding (FSMAW).
Gas Welding:
Principle, Oxy – Acetylene welding, Chemical Reaction in Gas welding, Flame characteristics. Gas torch construction & working. Forward and backward welding.
Inert Gas Welding (TIG & MIG) Submerged Arc Welding (SAW) and Atomic Hydrogen Welding processes. (AHW).
Module 4
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Module 5
Soldering, Brazing:
Parameters involved & Mechanism. Different Types of Soldering & Brazing Methods.
Inspection Methods:
Methods used for Inspection of casting and welding. Visual, Magnetic particle, Fluorescent particle, Ultrasonic, Radiography, Eddy current, Holography methods of Inspection.
Course Outcomes:
After completion of above course, student will be able to:
- Define various terminologies used in casting process.
- Explain basic concepts used in construction of various moulds.
- Analyze the working of various moulding machines.
- Select the appropriate moulding machine and moulding process depending on the type of raw material required to produce the desired product.
- Select the appropriate joining process depending on the type of joint required to produce the desired product.
- Select the Non-Destructive Testing method for particular application
Text Books:
- Manufacturing Process-I- Dr. K. Radhakrishna, Sapna Book House, 5th Revised Edition 2009.
- Manufacturing & Technology: Foundry, Forming and Welding- P. N. Rao, 2nd Ed., Tata McGraw Hill, 2003.
Reference Books:
- Manufacturing Technology- SeropeKalpakjain, Steuen. R. Sechmid, Pearson Education Asia, 5th Ed. 2006.
- Process and Materials of Manufacturing- Roy A Lindberg, 4th Ed. Pearson Edu. 2006.
For detail syllabus of all other subjects of BE Auto, 2017 scheme do visit Auto 3rd Sem syllabus for 2017 scheme.
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