Design for Manufacturing detail syllabus for Mechanical Engineering (ME), 2017 scheme is taken from VTU official website and presented for VTU students. The course code (17ME744), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below.
For all other me 7th sem syllabus for be 2017 scheme vtu you can visit ME 7th Sem syllabus for BE 2017 Scheme VTU Subjects. For all other Professional Elective-III subjects do refer to Professional Elective-III. The detail syllabus for design for manufacturing is as follows.
Course Objectives:
- To educate students on factors to be considered in designing parts and components with focus on manufacturability.
- To expose the students to dimensional tolerances, geometric tolerances and true position tolerance techniques in manufacture.
- To impart the knowledge on design considerations for designing components produced using various machining operations like turning, drilling, milling, grinding etc.
- To educate the students on design rules and recommendations for processes like casting, welding, forgings powder metallurgy and injection moulding.
Module 1
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Module 2
Selective Assembly: Interchangeable part manufacture and selective assembly. Deciding the number of groups -model-1: group tolerance of mating parts equal, model- 2: total and group tolerances of shaft equal. Control of axial play- introducing secondary machining operations, and laminated shims; examples. True positional theory: Comparison between coordinate and true position method offeature location. True position tolerance- virtual size concept, floating and fixed fasteners, projected tolerance zone and functional gages. Concept of Zero true position tolerance. Simple problems on true position tolerancing.
Module 3
Datum Features: Functional datum, datum for manufacturing, changing the datum;examples. Component Design:Design features to facilitate machining: drills, milling cutters, keyways, Doweling procedures, counter sunk screws, Reduction of machined area, simplification by separation, simplification by amalgamation, Design for machinability, Design for economy, Design for clampability, Design for accessibility. Design for assembly
Module 4
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Module 5
Forging considerations -requirements and rules-redesign of components for forging and case studies.
Design of components for powder metallurgy- requirements and rules-case studies.
Design of components for injection moulding- requirements and rules-case studies.
Course Outcomes:
- Describe the different types of manufacturing systems and comparetheir suitability foreconomic production of various components and products. 2.Identify factors and causing mechanisms of the defects likely to occur with different manufacturing processes in producing mechanical products and the relevant design approaches to rectify them.
- Select proper materials and manufacturing processes for designing products/components by applying the relevant principles for ease and economic production.
Text Books:
- Peck, H. Designing for Manufacture, Pitman Publications, London, 1983.
- Dieter, G.E. Engineering Design: A Materials and processing Approach, McGraw Hill Co.Ltd, 2000.
- Bralla, James G., Handbook of Products Designfor Manufacturing: A Practical Guide to Low-cost Production, McGraw Hill, New York, 1986.
Reference Books:
- Eggert, R.J. Engineering Design Pearson Education, Inc., New Jersey, 2005.
- Matousek, R. Engineering Design, Blackie and Son Limited, Glasgow, 1967.
- KalandarSaheb, S.D and Prabhakar, O. Engineering Design for Manufacture,ISPE 1999.
- Trucks, H.E., Design for Economical Production, 2nded., Mich., Dearborn, SME 1987.
- Linberg, Roy A., Processes and Materials of Manufacture, 4thed.,Allyn and Bacon, Boston, U.S.A., 1990.
For detail syllabus of all other subjects of BE Me, 2017 regulation do visit Me 7th Sem syllabus for 2017 Regulation.
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