Manufacturing Process I Syllabus for VTU BE/B.Tech Industrial Engineering and Management third sem complete syllabus covered here. This will help you understand complete curriculum along with details such as exam marks and duration. The details are as follows.
| Sub Code | 15IM/IP 36 | IA Marks | 25 |
|---|---|---|---|
| Hrs/week | 4 | Exam Hours | 3 |
| Total Lecture Hrs | 50 | Exam Marks | 100 |
MODULE-1
CASTING PROCESS Introduction: Concept of Manufacturing process, its importance.Classification of
Manufacturing processes. Introduction to Casting process &steps involved. Varieties of components produced by casting process.Advantages & Limitations of casting process.
Patterns: Definition, functions, Materials used for pattern, various patternallowances and their importance. Classification of patterns.
Sand Moulding :Types of base sand, requirement of base sand. Moulding sand mixture ingredients for different sand mixtures. Method used for sand moulding, such as Green sand, dry sand and skin dried moulds.
Binder: Definition, Types of binder used in moulding sand.
Additives: Need, Types of additives used and their properties.(09Hrs)
MODULE 2
MODULE 3
Metal moulds: Gravity die-casting, Pressure die casting, Centrifugal casting,Squeeze Casting, Slush casting, Thixo-casting and Continuous CastingProcesses.
Melting Furnaces: Classification of furnaces. Constructional features &working principle of coke fired, oil fired and Gas fired pit furnace, Resistancefurnace, Coreless Induction furnace, Electric Arc Furnace, Cupola furnace.(08Hrs)
MODULE 4
WELDING
Welding process: Definition, Principles, Classification, Application,Advantages & limitations of welding.
Arc Welding: Principle, Metal Arc welding (MAW), Flux Shielded MetalArc Welding (FSMAW), Inert Gas Welding (TIG & MIG) Submerged ArcWelding (SAW) and Atomic Hydrogen Welding processes. (AHW)
Gas Welding: Principle, Oxy – Acetylene welding, Chemical Reaction inGas welding, Flame characteristics. Gas torch construction & working.Forward and backward welding.(09Hrs)
MODULE 5
Special types of welding: Resistance welding – principles, Seam welding,Butt welding, Spot welding and projection welding.Friction welding, Explosive welding, Thermit welding, Laser welding and Electron beam welding. Inspection Methods – Methods used for Inspection of casting and welding.Visual, Magnetic particle, Fluorescent particle, Ultrasonic, Radiography,Eddy current, Holography methods of Inspection.(06Hrs)
Course Outcomes:
On completion of project of this course, student are able to
- To understand various processes carried out in Foundry.
- To understand about ingredient of sand and types of Sand.
- To understand various specialized casting process.
- To understand the principles, advantage, application and limitation of various type of joining process.
- Able to make a Comparative study of all the joining processes such as welding, Soldering and Brazing along with metallurgical aspects and changes.
Scheme of Examination:
Two full question ( with a maximum of four sub question) of twenty marks each to be set from each module. Each question should cover all content of the respective module.
- Student have to answer five full question choosing one full question from the each module.
TEXT BOOKS:
- “Manufacturing Process-I”, Dr.K.Radhakrishna, Sapna Book House,5th Revised Edition 2009.
- “Manufacturing & Technology: Foundry Forming and Welding”,P.N.Rao, 3rd Ed., Tata McGraw Hill, 2003.
REFERENCE BOOKS:
- “Process and Materials of Manufacturing”, Roy A Lindberg, 4th Ed. Pearson Edu. 2006.
- “Manufacturing Technology”, SeropeKalpakjian, Steuen. R. Sechmid, Pearson Education Asia, 5th Ed. 2006.
For all other BE/B.Tech 3rd Sem Subject syllabus do follow VTU 3rd Sem BE / B.Tech Syllabus CBCS (2015-16) Scheme for Industrial Engineering and Management Group.
For all other BE/B.Tech 3rd Sem Subject syllabus do follow VTU 3rd Sem BE / B.Tech Syllabus CBCS (2015-16) Scheme for Automobile Engineering Group.
For all other BE/B.Tech 3rd Sem Subject syllabus do follow VTU 3rd Sem BE / B.Tech Syllabus CBCS (2015-16) Scheme for Automobile Engineering Group.
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