18IP36: Manufacturing Process-I IPE Syllabus for BE 3rd Sem 2018 Scheme VTU

Manufacturing Process-I detailed Syllabus for Industrial & Production Engineering (IPE), 2018 scheme has been taken from the VTUs official website and presented for the VTU students. For Course Code, Subject Names, Teaching Department, Paper Setting Board, Theory Lectures, Tutorial, Practical/Drawing, Duration in Hours, CIE Marks, Total Marks, Credits and other information do visit full semester subjects post given below. The Syllabus PDF files can also be downloaded from the official website of the university.

For all other VTU IPE 3rd Sem Syllabus for BE 2018 Scheme, do visit VTU IPE 3rd Sem Syllabus for BE 2018 Scheme Subjects. The detailed Syllabus for manufacturing process-i is as follows.

Course Learning Objectives:

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Module-1

CASTING PROCESS Introduction: Concept of Manufacturing process, its importance. Classification of Manufacturing processes. Introduction to Casting process &steps involved. Varieties of components produced by casting process. Advantages & Limitations of casting process. Patterns: Definition, functions, Materials used for pattern, various pattern allowances and their importance .Classification of patterns. Sand Moulding: Types of base sand, requirement of base sand. Moulding sand mixture ingredients for different sand mixtures. Method used for sand moulding, such as Green sand, dry sand and skin dried moulds. Binder: Definition, Types of binder used in moulding sand. Additives: Need, Types of additives used and their properties.

Module-2

Cores: Definition, Need, Types. Method of making cores, Binders used, core sand moulding. Concept of Gating & Risers: Principle and types. Fettling and cleaning of castings. Basic steps, Casting defects, Causes, features and remedies. Moulding Machines: Jolt type, Squeeze type, Jolt & Squeeze type and Sand slinger. Special moulding Process: Study of important moulding processes, No bake moulds, Flaskless moulds, Sweep mould, CO2 mould, Shell mould, Investment mould.

Module-3

Module-4

WELDING Welding process: Definition, Principles, Classification, Application, Advantages& limitations of welding. Arc Welding: Principle, Metal Arc welding (MAW), Flux Shielded Metal Arc Welding (FSMAW), Inert Gas Welding (TIG & MIG) Submerged Arc Welding (SAW) and Atomic Hydrogen Welding processes (AHW). Gas Welding: Principle, Oxy – Acetylene welding, Chemical Reaction in Gas welding, Flame characteristics. Gas torch construction &working. Forward and backward welding

Module-5

Special types of welding: Resistance welding – principles, Seam welding, Butt welding, Spot welding and projection welding. Friction welding, Explosive welding, Thermit welding, Laser welding and Electron beam welding. Inspection Methods: Methods used for Inspection of casting and welding. Visual, Magnetic particle, Fluorescent particle, Ultrasonic, Radiography, Eddy current, Holography methods of Inspection

Course Outcomes:

Question paper pattern:

The question paper will have ten full questions carrying equal marks. Each full question consisting of 16 marks.
There will be two full questions (with a maximum of four sub questions) from each module.
Each full question will have sub question covering all the topics under a module.
The students will have to answer five full questions, selecting one full question from each module.

Textbook:

Manufacturing Process-I Dr.K. Radhakrishna Sapna Book House 5th Revised Edition 2009
Manufacturing & Technology P.N.Rao Tata McGraw Hill 3rd Ed, 2003

Reference Books:

For detail Syllabus of all other subjects of BE 3rd Sem Industrial & Production Engineering, visit (IPE) 3rd Sem Syllabus Subjects.

For all (CBSE & Non-CBSC) BE results, visit VTU BE all semester results direct links.

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