Manufacturing Process-I detailed Syllabus for Automobile Engineering (AUTO), 2018 scheme has been taken from the VTUs official website and presented for the VTU students. For Course Code, Subject Names, Teaching Department, Paper Setting Board, Theory Lectures, Tutorial, Practical/Drawing, Duration in Hours, CIE Marks, Total Marks, Credits and other information do visit full semester subjects post given below. The Syllabus PDF files can also be downloaded from the official website of the university.
For all other VTU AUTO 3rd Sem Syllabus for BE 2018 Scheme, do visit VTU AUTO 3rd Sem Syllabus for BE 2018 Scheme Subjects. The detailed Syllabus for manufacturing process-i is as follows.
Course Objectives:
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Module 1
Introduction: Concept of Manufacturing process, its importance. Classification of Manufacturing processes. Introduction to Casting process & steps involved. Varieties of components produced by casting process. Advantages & Limitations of casting process. Patterns: Definition, functions, Materials used for pattern, various pattern allowances and their importance. Classification of patterns. Binder: Definition, Types of binder used in moulding sand. Additives: Need, Types of additives used. Types of base sand, requirement of base sand. Moulding sand mixture ingredients (base sand, binder & additives) for different sand mixtures. Method used for sand molding, such as Green sand, dry sand and skin dried moulds. Cores: Definition, Need, Types. Method of making cores, Binders used, core sand moulding. Gates & Risers. Principle and types. Fettling and cleaning of castings: Basic steps, Casting defects, Causes, features and remedies.
Module 2
Special Moulding Process & Furnaces: Moulding Machines: Jolt type, Squeeze type, Jolt & Squeeze type and Sand slinger. Process: Study of important moulding processes, No bake moulds, Flaskless moulds, Sweep mould, CO2 mould, Shell mould, Investment mould. Metal moulds: Gravity die-casting, Pressure die casting, Centrifugal casting, Squeeze Casting, Slush casting, and Thixocasting processes. Furnaces: Constructional features & working principle of coke fired, oil fired and Gas fired pit furnace, Resistance furnace, Electric Arc Furnace, Cupola furnace.
Module 3
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Module 4
Resistance welding: Principles, Seam welding, Butt welding, Spot welding and projection welding. Other welding processes: Working principle, advantages and disadvantages and applications of Inert Gas Welding (TIG & MIG) Submerged Arc Welding (SAW) and Atomic Hydrogen Welding processes. (AHW) Friction welding, Explosive welding, Thermit welding, Laser welding and Electron beam welding.
Module 5
Soldering, Brazing: Parameters involved & Mechanism. Different Types of Soldering & Brazing Methods. Inspection Methods: Methods used for Inspection of casting and welding. Visual, Magnetic particle, Fluorescent particle, Ultrasonic, Radiography, Eddy current, Holography methods of Inspection.
Course Outcomes:
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Question paper pattern:
- The question paper will have ten full questions carrying equal marks.
- Each full question will be for 20 marks.
- There will be two full questions (with a maximum of four sub- questions) from each module.
- Each full question will have sub- question covering all the topics under a module.
- The students will have to answer five full questions, selecting one full question from each module.
Text Books:
- Manufacturing Process Dr. K. Radhakrishna Sapna Book House 5th Revised Edition 2009
- Manufacturing & Technology: Foundry, Forming and Welding P. N. Rao, Tata McGraw Hill 2nd Ed, 2003
Reference Books:
For the complete Syllabus, results, class timetable, and many other features kindly download the iStudy App
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For detail Syllabus of all other subjects of BE 3rd Sem Automobile Engineering, visit (AUTO) 3rd Sem Syllabus Subjects.
For all (CBSE & Non-CBSC) BE results, visit VTU BE all semester results direct links.