15TD63D: Tool Design and Production Drawing-IV Tool and Die 6th Sem Syllabus for Diploma DTE Karnataka C15 Scheme

Tool Design and Production Drawing-IV detail DTE Kar Diploma syllabus for Tool And Die Making (TD), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15TD63D), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other tool and die 6th sem syllabus for diploma c15 scheme dte karnataka you can visit Tool and Die 6th Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for tool design and production drawing-iv is as follows.

Pre-requisites:

Engineering Graphics- II, Tool design and Production drawing-III

Course Objectives:

The course curriculum gives the student exposure to designing specialized press tools and moulds coming in allied areas like fine blanking tools, pressure die casting dies and compression moulds required in precision engineering industries.

Course Outcomes:

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UNIT: I COMPRESSION MOULDS CONTACT HOURS: 14 Hours

Designing and drawing of Compression moulds

1. Flash mould
2. Semi positive mould
3. Landed positive mould

Drawing of component drawing to the size, Calculation of shrinkage, bulk factor, drawing of details of core and cavity with shrinkage dimensions, and designing of assembly views like plan view, sectional front view, sectional side view, preparing the material list and drawing of production drawings of all the elements (Part details) with various types of dimensioning methods, geometrical dimensions, tolerances, fits, machining symbols and surface finish standards.

UNIT: II TRANSFER MOULDS CONTACT HOURS: 14 Hours

Designing and drawing of Transfer mould

1. Pot transfer mould
2. Plunger transfer mould

Drawing of component drawing to the size, Calculation of shrinkage, bulk factor, drawing of details of core and cavity with shrinkage dimensions and plunger, and designing of assembly views like plan view, sectional front view, sectional side view, preparing the material list and drawing of production drawings of all the elements (Part details) with various types of dimensioning methods, geometrical dimensions, tolerances, fits, machining symbols and surface finish standards.

UNIT:III COLD CHAMBER DIE CASTING DIE CONTACT HOURS: 15 Hours

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UNIT:IV HOT CHAMBER DIE CASTING DIE CONTACT HOURS: 15 Hours

Designing and drawing of Hot chamber Die casting die

1. Single cavity
2. Multi cavity

Drawing of component drawing to the size, Calculation of shrinkage, drawing of details of core and cavity with shrinkage dimensions, and designing of assembly views like plan view, sectional front view, sectional side view, with suitable cooling method, preparing the material list and drawing of production drawings of all the elements (Part details) with various types of dimensioning methods, geometrical dimensions, tolerances, fits, machining symbols and surface finish standards.

UNIT:V FINE BLANKING TOOL WITH FIXED PUNCH CONTACT HOURS:10 Hours

Designing and drawing of Fine blanking tool with fixed punch

Drawing of component drawing, Calculation of cutting clearance, Shear force, V-ring force, counter force, drawing strip layout and calculation of economy factor, drawing of punch and die details, designing of assembly views like plan view, sectional front view, sectional side view, preparing the material list and drawing of production drawings of all the elements (Part details) with various types of dimensioning methods, geometrical dimensions, tolerances, fits, machining symbols and surface finish standards.

UNIT:VI FINE BLANKING TOOL WITH MOVING PUNCH CONTACT HOURS: 10 Hours

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Text Books:

1. Fundamental of tool design – ASTEM
2. Tool design – C.B. Cole
3. Tool Design – Donaldson
4. Design Fundamentals – Pacquin
5. Basic Die Design – Osterguard
6. Advanced Die Design – Osterguard
7. Press Tools and Press work – Waller
8. Tool deign hand book for Press tool, Jigs and fixtures – N.B. Suresh

Reference Books:

1. Design Standards reference Manual for Press tools, Moulds and Die-casting dies- T.P.Prakash

Suggested List of Student Activities:

Note: the following activities or similar activities for assessing CIE (IA) for 5 marks (Any one)

1. Each student should do any one of the following type activity or any other similar activity related to the course and before conduction, get it approved from concerned Teacher and HOD.
2. Each student should conduct different activity and no repeating should occur

1. Assignments
2. Assignment
3. Assignments

Course Delivery:

• The course will be delivered through lectures and Power point presentations/ Video

Model Question Paper:

(CIE and SEE)
Design and Draw Fine Blanking Tool with Fixed Punch for the given component showing,

1. Component Drawing with details (05 Marks)
2. Strip layout (10 Marks)
3. Punch and die Plan (10 Marks)
4. Plan View (15 Marks)
5. Sectional front View (15 Marks)
6. Sectional side View (15 Marks)
7. Bill of Materials (10 Marks)
8. Part details (10 Marks)
9. Calculations
1. Shear Force (04 Marks)
2. V-Ring Force & Counter Force (04 Marks)
3. Economy (02 Marks)

For detail syllabus of all other subjects of BE Tool And Die, C15 scheme do visit Tool And Die 6th Sem syllabus for C15 scheme.

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