15TD52T: Non-Conventional Manufacturing Process Tool and Die 5th Sem Syllabus for Diploma DTE Karnataka C15 Scheme

Non-Conventional Manufacturing Process detail DTE Kar Diploma syllabus for Tool And Die Making (TD), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15TD52T), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other tool and die 5th sem syllabus for diploma c15 scheme dte karnataka you can visit Tool and Die 5th Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for non-conventional manufacturing process is as follows.

Pre-requisites:

Basic knowledge in Manufacturing Technology and Production Technology, Basic understanding of Mathematics and Science.

Course Objectives:

1. To acquire knowledge of EDM process principle, calculation of spark gap, & its uses.
2. To study WEDM process, principle, calculation of machining time & uses
3. To understand the working principle & applications of AJM and USM.
4. To study the working principle & applications of CHM, ECM and ECG.
5. To study the working principle & applications of LBM, PAM, IBM, EBM.
6. To acquire knowledge of advanced welding, concepts of brazing & soldering, applications, advantages & dis-advantages.

Course Outcomes:

For complete syllabus and results, class timetable and more pls download iStudy Syllabus App. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

UNIT I: ELECTRO DISCHARGE MACHINING EDM 12 Hrs

Electro discharge machining (EDM): basic principle of EDM, working process of EDM, spark generator, pulse generator, over cut, the electrode (tool), tool material, wear of tool in EDM, wear ratio, die electric fluids, flushing system in EDM, metal removal rate, accuracy, application of EDM, Calculation of spark-gap and electrode size.

UNIT II: WIRE EDM 12 Hrs

WEDM machining principle, on job machining exercises. Fine cutting with wire electrode (Wire EDM), micro hole drilling, advantages and disadvantages. To calculate machining time for WEDM. Simple problems on Machining Time.

UNIT III: AJM AND USM 06 Hrs

For complete syllabus and results, class timetable and more pls download iStudy Syllabus App. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

UNIT IV: CHM, ECM AND ECG 06 Hrs

Chemical machining (CHM) : chemical milling, chemical blanking, chemical engraving, cleaning, masking, etching and de-masking. Application of CHM, advantages and disadvantages of CHM.

Electro chemical machining (ECM) : process of ECM, electrolysis process, elements of ECM, electrolyte, cathode tool, anode work piece, DC power supply, electrolyte solutions, their characteristics and applications. Tool material of ECM, metal removal rate, accuracy of ECM, application, advantages and disadvantages of ECM, calculation of machining time, problems on calculation of machining time,

Electro chemical grinding (ECG); processes, accuracy, application of ECG, advantages and dis-advantages of ECG.

UNIT V: EBM, LBM, PAM AND IBM 08 Hrs

Electron beam machining (EBM): process, accuracy, application EBM, advantages and limitation of EBM

Laser beam machining (LBM) ; principle of laser beam machining, elements of laser beam machining, process of LBM, accuracy, application of LBM, advantages and limitations. machining rate, calculations.

Plasma arc machining (PAM); machining process accuracy, application of PAM, advantages and limitations,

Ion beam machining (IBM); working process, accuracy, application of IBM, advantages and dis-advantages of IBM.

UNIT VI: WELDING, BRAZING AND SOLDERING 08Hrs

For complete syllabus and results, class timetable and more pls download iStudy Syllabus App. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

Text Books:

1. Workshop Technology, I and II – Hazra & Chaudhary
2. Production Technology – HMT publication.

Reference Books:

1. All about machine tools – Gerling
2. Production Technology – R K Jain
3. Materials and processes in Manufacturing 8thEdition – E. Paul DeGarmo, J.T.Black, Ronald A. Kohser

Prentice -Hall of India Pvt Ltd New-Delhi

LIST OF SOFTWARE/LEARNING WEBSITES

1. https://en.wikipedia.org/wiki/Electrical_discharge_machining
2. https://en.wikipedia.org/wiki/Laser beam machining
3. https://www.ikbooks.com/home/samplechapter?filename=81 Sample Chapter.pdf
4. nptel.ac.in/courses/112105127/pdf/LM-38.pdf
5. www.iaeng.org/publication/WCE2011/WCE2011 pp2154-2158.pdf
6. www.iitg.ernet.in/engfac/ganu/public html/metal welding processes.pdf
7. mes2005.tripod.com/Soldering _and_Brazing.pdf
8. home.iitk.ac.in/~vkjain/L3-IBM-ME698.pdf
9. www.navodayaengg.in/wp-content/uploads/2015/12/lecture48.pdf
10. https: //www.youtube .com/watch?v=eaeEn1Gs4aQ
11. https://www.youtube.com/watch?v=vnmdrROssZM
12. https://www.youtube.com/watch?v=B-2nzWfJE-k

SPECIAL INSTRUCTIONAL STRATEGIES

1. ELECTRO DISCHARGE MACHINING (EDM. Video/ Video movies Demonstration through visits to Industry
2. WIRE-EDM Presentations, Showing charts, Video movies. Demonstration through visits to Industry
3. ABRASIVE JET MACHINING, ULTRSONIC MACHINING, Presentations, Video movies.
4. CHEMICAL MACHINING, ELECTRO CHEMICAL MACHINING, ELECTRO CHEMICAL GRINDING. Presentations, Video movies.
5. ELECTRON BEAM MACHINING LAZER BEAM MACHINING, PLASMA ARC MACHINING, & ION BEAM MACHINING Lectures/P resentations. Videos
6. WELDING, BRAZING & SOLDERING Lectures/Presentations, Videos and Demonstration through visits to Industry

Suggested List of Student Activities:

Note: The following activities or similar activities for assessing CIE (IA) for 5 marks (Any one).

1. Each student should do any one of the following type activity or any other similar activity related to the course and before conduction, get it approved from concerned Teacher and HOD.
2. Each student should conduct different activity and no repeating should occur

1. Prepare a chart to show parts of EDM machine
2. Prepare a chart to show parts of WEDM machine
3. Visit a near by industry with EDM and WEDM facility and prepare a report of 500 words on EDM and WEDM process
4. Prepare a chart to display welding symbols.

Course Delivery:

• The course will be delivered through lectures and Power point presentations/ Video.

Note to IA verifier:

The following documents to be verified by CIE verifier at the end of semester

1. Blue books( 20 marks)
2. Student suggested activities report for 5 marks and should be assessed
3. Student feedback on course regarding Effectiveness of Delivery of instructions & Assessment Methods.

Model Question Paper:

(CIE)

1. List the die-electric fluids
2. Describe the advantages of WEDM
3. Explain flushing in EDM. Illustrate by sketches.

Note: Internal choice may be given in each CO at the same cognitive level (CL).

Model Question Paper:

(SEE)

PART-A (Each questions carries 5 marks)

1. Define tool wear ratio. What factors affect it.
2. List the die-electric fluids and its uses.
3. Describe the principle of ECM.
4. State the applications & material removal rate in WEDM.
5. Describe the advantages of IBM.
6. State the principle of working in NTM.
7. List the types of Welding.
8. List the different tool materials. Can a soft tool cut a hard material? Give example.
9. Name the different types of Arc welding Processes

PART-B(Each questions carries 10 marks)

1. Show by graph, the effect of current density, & machining gap, MRR& penetration, discuss briefly.
2. With a neat sketch explain the process of USM.
3. Compare spark generator and pulse generator
4. List the die-electric fluids, what are its desirable properties& selection factors, if chips are not flushed what is the disadvantage?
5. Explain flushing in EDM. Illustrate by sketches.
6. Explain with sketch Metal arc welding circuit.
7. Discuss why tool life is more in ECM than in conventional methods?
8. Calculate Machining Time on WEDM data:
9. .Draw a neat sketch of oxyacetylene welding set.
10. Sketch and explain IBM.

For detail syllabus of all other subjects of BE Tool And Die, C15 scheme do visit Tool And Die 5th Sem syllabus for C15 scheme.

Dont forget to download iStudy Syllabus App for latest syllabus and results, class timetable and more.