15TD44D: Tool Design and Production Drawing-II Tool and Die 4th Sem Syllabus for Diploma DTE Karnataka C15 Scheme

Tool Design and Production Drawing-II detail DTE Kar Diploma syllabus for Tool And Die Making (TD), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15TD44D), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other tool and die 4th sem syllabus for diploma c15 scheme dte karnataka you can visit Tool and Die 4th Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for tool design and production drawing-ii is as follows.

Pre-requisites:

Engineering Graphics-I, Engineering Graphics-II, Elements of Press Tool & Tool design and Production drawing-I

Course Objectives:

The course curriculum provides the enhanced knowledge of press tool design and enables the student to design complex single stage and multi stage press tools required in precision engineering industries. The course also provides basic design knowledge of Jigs and Fixtures required for precision engineering components.

Course Outcomes:

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UNIT: I JIGS HOURS: 20 Hours

1. Designing and drawing of Plate jig
2. Designing and drawing of Box jig
3. Designing and drawing of Leaf jig
4. Designing and drawing of Indexing jig

Drawing of component drawing to the size, drawing of assembly views like top view, sectional front view, sectional side view etc.. with plan of locating/positioning, nesting, clamping of component and tool guiding, preparing the material list and drawing of production drawings of all the elements (Part details) with various types of dimensioning methods, geometrical dimensions, tolerances, fits, machining symbols and surface finish standards.

UNIT: II FIXTURES HOURS: 12 Hours

1. Designing and drawing of Turning fixture
2. Designing and drawing of Milling fixture

Drawing of component drawing to the size, drawing of assembly views like top view, sectional front view, sectional side view etc. with plan of locating/positioning, nesting, clamping of component and tool setting, preparing the material list and drawing of production drawings of all the elements (Part details) with various types of dimensioning methods, geometrical dimensions, tolerances, fits, machining symbols and surface finish standards.

UNIT:III BENDING TOOLS HOURS: 12 Hours

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UNIT:IV PROGRESSIVE BENDING TOOL HOURS: 8 Hours

1. Designing and drawing of Progressive bending tool

Drawing of component drawing to the size, Calculation of cutting clearance, clearance between bending punch and die, developed blank length, Shear force, bending force, drawing strip layout and calculation of economy factor, drawing of punch and die details, designing of assembly views like plan view, sectional front view, sectional side view, preparing the material list and drawing of production drawings of all the elements (Part details) with various types of dimensioning methods, geometrical dimensions, tolerances, fits, machining symbols and surface finish standards.

UNIT:V DRAWING TOOLS HOURS: 20 Hours

1. Design and drawing of Drawing tool
1. Simple shank mounted punch and fall through die Drawing tool
2. Die-set mounted fall through die Drawing tool
3. Deep Drawing tool with ejector (component with flange)
4. Reverse Drawing tool with shedder (component with flange)

Drawing of component drawing to the size, Calculation of clearance between punch and die, drawing force, drawing of punch and die details, designing of assembly views like plan view, sectional front view, sectional side view, with plan of locating/positioning, nesting, clamping of component, preparing the material list and drawing of production drawings of all the elements (Part details) with various types of dimensioning methods, geometrical dimensions, tolerances, fits, machining symbols and surface finish standards.

UNIT:VI COMBINATION TOOL HOURS: 6 Hours

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Text Books:

1. Fundamental of tool design – ASTEM
2. Tool design – C.B. Cole
3. Tool Design – Donaldson
4. Design Fundamentals – Pacquin
5. Basic Die Design – Osterguard
6. Advanced Die Design – Osterguard
7. Press Tools and Press work – Waller
8. Tool deign hand book for Press tool, Jigs and fixtures – N.B. Suresh

Reference Books:

1. Design Standards reference Manual for Press tools T.P.Prakash

SUGGESTED LIST OF STUDENT ACTIVITYS

Note: the following activities or similar activities for assessing CIE (IA) for 5 marks (Any one)

1. Each student should do any one of the following type activity or any other similar activity related to the course and before conduction, get it approved from concerned Teacher and HOD.
2. Each student should conduct different activity and no repeating should occur

1. Assignments
2. Assignment
3. Assignments

Course Delivery:

• The course will be delivered through lectures and Power point presentations/ Video

Model Question Paper:

(CIE and SEE)
Design and Draw Progressive Bending Tool for the given component showing,

1. Component Drawing with details
2. Economic strip layout
3. Punch and die Plan
4. Plan View
5. Sectional front View
6. Sectional side View
7. Bill of Materials (10 Marks)
8. Part details (08Marks)
9. Calculations
1. Shear Force (04 Marks)
2. Cutting clearance (02 Marks)
3. Economy (04 Marks)
4. Developed blank length and Blank drawing with dimensions (05 Marks)

For detail syllabus of all other subjects of BE Tool And Die, C15 scheme do visit Tool And Die 4th Sem syllabus for C15 scheme.

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