Tool Design and Production Drawing -I detail DTE Kar Diploma syllabus for Tool And Die Making (TD), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15TD35D), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.
For all other tool and die 3rd sem syllabus for diploma c15 scheme dte karnataka you can visit Tool and Die 3rd Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for tool design and production drawing -i is as follows.
Pre-requisites:
Engineering Graphics-I, Engineering Graphics-II, Basic knowledge of mathematics, geometry and Applied science.
Course Objectives:
The course curriculum provides the basic knowledge of press tool design and enables the student to design simple single stage press tools , required in precision engineering industries.
Course Outcomes:
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UNIT: I INTRODUCTION TO TOOL DESIGN AND PRODUCTION DRAWING HOURS: 10 Hours
- Introduction to production drawings of parts and assemblies
- Drawing of simple assemblies
- Drawing of Assembly and production drawings of Design standards of press tool
Drawing of production drawings of parts with various dimensioning methods, geometrical dimensions and tolerances (GD & T) and various types of fits. Representation of surface roughness on drawings as per ISO standards.
Drawing of assemblies like screw and dowel assembly representation with views like plan view, front sectional view and side sectional view.
Introduction of Design standards of press tool and drawing of assembly views and production drawing of design standards like Die-sets with various types of dimensioning methods, geometrical dimensions, tolerances, fits, machining symbols and surface finish standards.
UNIT: II GUIDE PLATE TOOLS HOURS: 10 Hours
Designing and drawing of Guide plate tool
- Simple Guide plate tool
- Progressive Guide plate tool
Drawing of component drawing to the size, Calculation of cutting clearance, Shear force, drawing strip layout and calculation of economy factor, drawing of punch and die details, designing of assembly views like plan view, sectional front view, sectional side view, preparing the material list and drawing of production drawings of all the elements (Part details) with various types of dimensioning methods, geometrical dimensions, tolerances, fits, machining symbols and surface finish standards.
UNIT:III BLANKING TOOLS HOURS: 10 Hours
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UNIT:IV PIERCING TOOLS HOURS: 12 Hours
Designing and drawing of Piercing tool
- Simple Piercing tool
- Side Piercing tool
Drawing of component drawing to the size, Calculation of cutting clearance, shear force, plan of nesting, designing of assembly views like plan view, sectional front view, sectional side view, drawing of punch and die details, preparing the material list and drawing of production drawings of all the elements (Part details) with various types of dimensioning methods, geometrical dimensions, tolerances, fits, machining symbols and surface finish standards.
UNIT:V PROGRESSIVE TOOLS HOURS: 24 Hours
Designing and drawing of Progressive tool
- Progressive tool with box stripper and stoppers
- Progressive tool with travelling stripper and stoppers
- Progressive tool with travelling stripper and side cutter/pitch cutter
- Progressive tool with partial cutting strip layouts
Drawing of component drawing to the size, Calculation of cutting clearance, Shear force, drawing strip layout and partial cutting strip layout, calculation of economy factor, drawing of punch and die details, designing of assembly views like plan view, sectional front view, sectional side view, preparing the material list and drawing of production drawings of all the elements (Part details) with various types of dimensioning methods, geometrical dimensions, tolerances, fits, machining symbols and surface finish standards.
UNIT:VI COMPOUND TOOLS HOURS: 12 Hours
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Text Books:
- Fundamental of tool design – ASTEM
- Tool design – C.B. Cole
- Tool Design – Donaldson
- Design Fundamentals – Pacquin
- Basic Die Design – Osterguard
- Advanced Die Design – Osterguard
- Press Tools and Press work – Waller
- Tool deign hand book for Press tool, Jigs and fixtures N.B. Suresh
Reference Books:
- Design Standards reference Manual for Press tools T.P.Prakash
SUGGESTED LIST OF STUDENT ACTIVITYS
Note: the following activities or similar activities for assessing CIE (IA) for 5 marks (Any one)
- Each student should do any one of the following type activity or any other similar activity related to the course and before conduction, get it approved from concerned Teacher and HOD.
- Each student should conduct different activity and no repeating should occur
- Assignments
- Assignment
- Assignments
Course Delivery:
- The course will be delivered through lectures and Power point presentations/ Video
Model Question Paper:
(CIE and SEE)
Design and Draw Progressive Tool with Box Stripper and pitch cutter for the given component showing, (100 Marks)
- Component Drawing with details
- Economic strip layout
- Punch and die Plan
- Plan View
- Sectional front View
- Sectional side View
- Bill of Materials
- Part details
- Calculations
- Shear Force
- Cutting clearance
- Economy
Follow the figure from pdf.
For detail syllabus of all other subjects of BE Tool And Die, C15 scheme do visit Tool And Die 3rd Sem syllabus for C15 scheme.
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