15TD11T: Manufacturing Technology Tool and Die 1st Sem Syllabus for Diploma DTE Karnataka C15 Scheme

Manufacturing Technology detail DTE Kar Diploma syllabus for Tool And Die Making (TD), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15TD11T), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other tool and die 1st sem syllabus for diploma c15 scheme dte karnataka you can visit Tool and Die 1st Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for manufacturing technology is as follows.

Pre-requisites:

Basic knowledge in Maths, Science and English.

Course Objectives:

1. To know about different manufacturing processes in industries.
2. To study about principles of drilling and drilling machines.
3. To learn about lathes and turning operations on lathes.
4. To understand the importance of cutting tools and different types of tools.
5. To learn elements of electrical engineering.
6. To study importance of general safety and electrical safety.

Course Outcomes:

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UNIT I: MANUFACTURING PROCESSES 4 Hrs

Introduction, Classification of manufacturing processes, Forming-processes, De-forming processes, Machining / chip removing processes, Joining processes, Temporary and Permanent, Fasteners, Surface finishing processes.

UNITII: MACHINE TOOL-DRILLING MACHINE 16 Hrs

Drilling Machine, Types of drilling machines. Portable hand drilling machine, Bench drilling machine, Column drilling machine, Radial drilling machine, Gang drilling machine, Specification of drilling machine. Bed size, Chuck capacity, Spindle capacity, Horse power, Elements of drilling machine. Fixed bed, swinging bed, column, Sleeve, Spindle, Drill chuck, Motor, Drilling operations. Through hole drilling, blind hole drilling, reaming, tapping, counter-sinking, counter boring, boring, spot-facing, Drills. Types of drills – taper shank,
straight shank, Stub drills, Long drills, Centre drills, Spade drills, Drills made of – HSS, Solid carbide, Brazed tip, Carbon steel, Geometry of drill. Drill angle, Different rake angles, Relief angle, Web Spindle speeds and Feed rates. Reaming and types of reamers. Speed, feed, depth of cut, calculation of machining time

UNIT III: MACHINE TOOL-LATHE MACHINE 10Hrs

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UNIT IV: CUTTING TOOLS, TOOLS MATERIALS, NOMENCLATURE OF SINGLE POINT CUTTING TOOL 08Hrs

Cutting Tools, Types of turning tools.HSS tools, Disposable carbide tip tools, Brazed tip tools, Classification of tools. Knife tool, Straight roughing tool, Angular roughing tool, Thread cutting tool, Parting tool, Recessing tool, Nomenclature of single point cutting tool. Nose radius, Rake angle, Relief angle, Chip formation. Creeper like chips, Short chips, Chip breakers, Built up edge, Spindle speeds and feed rates. Cutting speed, Depth of cut, Calculation of machining time.

UNIT V: ELEMENTS OF ELECTRICAL ENGINEERING 10 Hrs

Introduction to electrical energy generation, preference for electricity, comparison of sources of power, sources for generation of electricity, Concept of current, atom, nucleus, electron, proton, type of current & measurement of current, Advantages of electrical energy, Applications of electrical energy, resistance introduction, measurement of resistance, types of resistance, concept of voltage introduction, Types of EMF, measurement of voltage, Ohm’s law applications & limitations of ohm’s law Circuits series circuits, parallel circuits, series with parallel circuits, comparison of circuits. Kirchhoff’s law, Transformers introduction & construction, working principle & types of transformers, Battery/cells, introduction, types of primary cells and secondary cells, maintenance of batteries, Electro-magnetic induction, Faraday’s first & second law, open circuit & short circuit, fuse switches, over-load relay/circuit-breakers, rectifiers & inverters.

UNIT VI: INDUSTRIAL SAFETY, CAUSES OF ACCIDENTS AND THEIR REMEDIES 4 Hrs

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Text Books:

1. Workshop Technology, I and II – Hazra & Chaudhary
2. Production Technology – HMT publication.

Reference Books:

1. All about machine tools – Gerling
2. Production Technology – R K Jain

LIST OF SOFTWARE/LEARNING WEBSITES

1. www.nptel.iitm.ac.in/courses/../IIT../lecture%2023%20and%2024htm
2. www.wikipedia.org/wiki/lathe operations
3. www.freestudy.co.uk/mech%20prin%20h2/stress.pdf
4. www.engineerstudent.co.uk/electrical energy.html
5. https://www.iit.edu/arc/workshops/pdfs/safety.pdf
6. https://www.ece.ufl.edu/content/elements-electrical-engineering

SPECIAL INSTRUCTIONAL STRATEGIES

1. Manufacturing Processes Video/ Video movies
2. Machine Tool- Drilling Machine Presentations, Showing charts, Video movies Demonstration in workshop
3. Machine Tool- Lathe Machine Presentations, Showing charts, Video movies Demonstration in workshop
4. Cutting Tools, Tools Material, Nomenclature of single point cutting tool Presentations, Showing charts, Video movies Demonstrations.
5. Elements of Electrical Engineering Lectures/Presentations. Videos
6. Industrial Safety, Causes of Accidents & Their Remedies. Lectures/Presentations, Showing safety chart,5S charts, Expose to real life industries situation, Videos on industrial accidents and safety

SUGGESTED LIST OF STUDENT ACTIVITYS

Note: The following activities or similar activities for assessing CIE (IA) for 5 marks (Any one).

1. Each student should do any one of the following type activity or any other similar activity related to the course and before conduction, get it approved from concerned Teacher and HOD.
2. Each student should conduct different activity and no repeating should occur

1. Prepare a chart to show parts of cutting tools.
2. Prepare a chart to show the parts of a lathe and list the operations done on lathe
3. Prepare a chart to show parts of a drilling machine and list the operations done on it
4. Prepare a display chart emphasizing safety precautions in workshop.

Course Delivery:

• The course will be delivered through lectures and Power point presentations/ Video.

Note to IA verifier:

The following documents to be verified by CIE verifier at the end of semester

1. Blue books( 20 marks)
2. Student suggested activities report for 5 marks and should be assessed
3. Student feedback on course regarding Effectiveness of Delivery of instructions & Assessment Methods.

Model Question Paper:

(CIE)

1. Explain chip removing process.
2. List the types of drills.
3. Sketch and explain the operations done on drilling machine

Note: Internal choice may be given in each CO at the same cognitive level (CL).

Model Question Paper:

(SEE)

PART-A (Each questions carries 5 marks) 5 x 6 = 30

1. Explain chip removing process.
2. Explain Counter sinking and counter boring.
3. Explain types of turning tools.
4. Differentiate between capstan and turret lathe.
5. Write specification of Lathe.
6. Define with respect to drilling machine: Cutting Speed, Feed, and Depth of cut machining time.
7. Explain nomenclature of single point cutting tool.
8. Explain limitations of Ohms law.
9. Discuss types of primary and secondary cells.

PART-B (Each questions carries 10 marks) 10 x 7 = 70

1. Differentiate between forming and De-forming processes.
2. Explain the effects of different tool height setting.
3. Explain the three taper turning methods with line sketch.
4. Explain the important method of holding work in a lathe.
5. Explain with neat sketch the elements of Drilling Machine.
6. Explain with neat sketch open circuit and short circuit.
7. Explain with sketch twist drill geometry.
8. Explain with sketch Column drilling machine.
9. Explain with neat sketch types of drills.
10. Describe briefly the causes for Industrial Accidents and give remedies.

For detail syllabus of all other subjects of BE Tool And Die, C15 scheme do visit Tool And Die 1st Sem syllabus for C15 scheme.

Dont forget to download iStudy Syllabus App for latest syllabus and results, class timetable and more.