15PO62T: Polymer Testing Polymer 6th Sem Syllabus for Diploma DTE Karnataka C15 Scheme

Polymer Testing detail DTE Kar Diploma syllabus for Polymer Technology (PO), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15PO62T), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other polymer 6th sem syllabus for diploma c15 scheme dte karnataka you can visit Polymer 6th Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for polymer testing is as follows.

Pre-requisites:

Polymer science, Physical chemistry, Organic chemistry, Polymer material, Rubber processing technology, Plastic processing technology.

Course Objectives:

1. To introduce various test methods followed during testing of polymers.
2. To provide knowledge of incoming inspection of various raw materials to conform the test certificate.
3. To impart knowledge of testing new products to analyze the failure modes.
4. To impart skill in interpreting test results.
5. To create awareness of relevant Indian and ASTM standards of polymer testing.

Course Outcomes:

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UNIT-I: Introduction and Specimen preparation(09hours)

Introduction – Need for testing, need for standards and specifications, national and international standards, quality control, limitation of test data, accuracy and validity of test methods.
Specimen preparation and conditioning – Shape and size of test specimen, standards for test specimen preparation like molding, machining, stamping and punching of specimens, conditioning of specimens.

UNIT-II: Mechanical properties (08 hrs)

Short term strength – Tensile properties, compression properties, flexural properties, shear properties, impact resistance, toughness, tear resistance, abrasion resistance and hardness.

Long term strength – Dynamic stress and strain properties and their measurement, creep, stress relaxation, fatigue properties, flexing, resilience

UNIT-III: Thermal properties(09hrs)

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UNIT-IV: Electrical properties (08 hrs)

Dielectric strength – dielectric constant – dissipation factor – volume and surface resistivity – arc resistance – electromagnetic interference (EMI) – radio frequency interface (RFI) shielding – conductivity measurements

UNIT-V: OPTICAL PROPERTIES

Refractive index – light transmittance and haze – photo elastic properties – color – gloss. Chloroprene Rubber (CR) – Acrylonitrile Butadiene (Nitrile) Rubbers – Acrylic Rubbers (ACM) – Chlorinated & Chlorosulphonated Polyethylenes – Ethyl vinyl acetate.

UNIT VI : Environmental properties and Polymer product testing (10 hrs)

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Text Books:

1. Vishu Shah, “Handbook of Plastics Testing and Failure Analysis” — 3rd edition. John Wiley, NY, 2007.
2. Roger.P.Brown, “Hand Book of Polymer Testing”, Marcel Dekker inc, New York, 1999
3. Nicholas P.Cheremisinoff, “Product Design and Testing of Polymeric Materials”, Marcel Dekker, Inc, New York, 1990
4. Roger P. Brown, “Physical Testing of Rubber”, Interscience, New York, 1966

e-Resources

1. https://www.youtube.com/watch?v=MKrkYl0VpF8
2. https://www.youtube.com/watch?v=6l0paZJiI-s
3. https://www.youtube.com/watch?v=POPe4aLlYLA
4. https://www.youtube.com/watch?v=PKySBl C0D0
5. https://www.youtube.com/watch?v=5F6Q4YH5ca0
6. https://www.youtube.com/watch?v=ig57 rPz1yw
7. https://www.youtube.com/watch?v=g2cKFOLipyo
8. https://www.youtube.com/watch?v=UIJaD4F7MYs
9. https://www.youtube.com/watch?v=Y1k3qWaApA4
10. https://www.youtube.com/watch?v=4eN0CE-OWug
11. https://www.youtube.com/watch?v=wY2SYTxNKlY
12. https://www.youtube.com/watch?v=85vAVD1hmFI
13. https://www.youtube.com/watch?v=mYsyN iIF6g
14. https://www.youtube.com/watch?v=YPexdu9f6r8
15. https://www.youtube.com/watch?v=Kl4RpZTfTbI
16. https://www.youtube.com/watch?v=rBBj2eYSWcQ
17. https://www.youtube.com/watch?v=Lpqwu8UeWr8
18. https://www.youtube.com/watch?v=yHHzBMtIrLE
19. https://www.youtube.com/watch?v=l20kF6fhScA
20. https://www.youtube.com/watch?v=P8u2s7s4N3c
21. https://www.youtube.com/watch?v=l9YJU8LaRN s
22. https://www.youtube.com/watch?v=Reaj3gRikoY
23. https://www.youtube.com/watch?v=OW8Yx6o8viE
24. https://www.youtube.com/watch?v=uvnNTA4jWpo
25. https://www.youtube.com/watch?v=D04KOYQq8NE
26. https://www.youtube.com/watch?v=eFz8caLigts
27. https://www.youtube.com/watch?v=UjQueU3 JzM
28. https://www.youtube.com/watch?v=nmo dkNZIHM
29. https://www.youtube.com/watch?v=kl14Mh6Ymd4
30. https://www.youtube.com/watch?v=RHpxuwcNJfo
31. https://www.youtube.com/watch?v=UYZWL1ngS5E
32. https://www.youtube.com/watch?v=dTKEN07C2E8

SUGGESTED LIST OF STUDENT ACTIVITYS

Note: the following activities or similar activities for assessing CIE (IA) for 5 marks (Any one)

1. Each student should do any one of the following type activity or any other similar activity related to the course and before conduction, get it approved from concerned Teacher and HOD.
2. Each student should conduct different activity and no repeating should occur

1. Collect different processing videos of polymer product testing, understand and write and Submit hand written report of 500 words
2. Visit polymer testing industries and observe all the process parameter and testing of different materials additives and Submit hand written report of 500 words
3. Compare the product materials and specialty additives used in rubber industries and testing done on them. Submit hand written report of 500 words.
4. Analyze different polymer testing machine in our department. And write note report of 500 words.
5. Study the test done in nearby polymer industries available and collect the following information like structure, size, properties and applications, Price, handling procedures etc. The student should submit a handwritten report. Documents have to be maintained as a record.
6. Motivate student to take case study on particular activity to inculcate self and continues learning, Submit hand written report of 500 words on selected case study

Course Delivery:

The Course will be delivered through lectures, classroom interaction, animations, group discussion, exercises and assignments.

Note to IA verifier:

The following documents to be verified by CIE verifier at the end of semester

1. Blue books ( 20 marks)
2. Student suggested activities report for 5 marks evaluated.
3. Student feedback on course regarding Effectiveness of Delivery of instructions & Assessment Methods

Note to IA verifier:

The following documents to be verified by CIE verifier at the end of semester

1. Blue books ( 20 marks)
2. Student suggested activities report for 5 marks

Student feedback on course regarding Effectiveness of Delivery of instructions & Assessment Methods

Model Question Paper:

(CIE.

1. List few points on importance of polymer testing (5) OR
2. Discuss specimen preparation and conditioning (5)
1. Discuss briefly about international test standards (5) OR
2. Discus and explain stamping and punching of specimen(5)
3. List different types of tests carried out in polymer industries for determining mechanical properties (5)
4. Explain and discuss abrasion resistance of rubber and plastic. (5)

Model Question Paper:

PART-A

1. Write different types of conditioning methods followed in polymer products.
2. With neat sketch name the parts of UTM machine.
3. Discuss tear resistance test method.
4. Explain VST test method.
5. Illustrate briefly flammability test method.
6. Discus the Dielectric strength of plastic material.
7. Explain briefly photo elastic properties of polymer.
8. List some of the non destructive test methods and explain any one of them.
9. Discus briefly endurance test of tyre.

PART-B

1. Explain the following
1. Need for standards and specifications
2. National and international standards
2. Explain standards for test specimen preparation
1. Moulding
2. Machining.
3. Discus the following test methods
1. Tensile test
2. Izod impact test.
4. Explain the following test method
1. Resilience test of rubber
2. Flexing properties of rubber
5. Explain the following
1. Heat distortion test
2. Brittleness temperature
6. Discus the following test methods
1. Electromagnetic interference.
2. Radio frequency interface
7. Explain the following
1. Dielectric constant
2. Dissipation factor of polymer.
8. List the different optical properties of polymer and explain color and gloss of polymer.
9. Explain the environmental properties of polymer and explain test method of ECSR Machine.
10. Explain detailed testing methods of distractive and non distractive tests of polymer.

For detail syllabus of all other subjects of BE Polymer, C15 scheme do visit Polymer 6th Sem syllabus for C15 scheme.

Dont forget to download iStudy Syllabus App for latest syllabus and results, class timetable and more.