15PO61T: Polymer Products and Manufacturing Polymer 6th Sem Syllabus for Diploma DTE Karnataka C15 Scheme

Polymer Products and Manufacturing detail DTE Kar Diploma syllabus for Polymer Technology (PO), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15PO61T), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other polymer 6th sem syllabus for diploma c15 scheme dte karnataka you can visit Polymer 6th Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for polymer products and manufacturing is as follows.

Pre-requisites:

Polymer science, Physical chemistry, Organic chemistry, Polymer material, Rubber processing technology, Plastic processing technology.

Course Objectives:

1. To provide fundamental knowledge of polymer products.
2. To enhance the understanding and manufacturing methods of different polymer products.
3. To impart knowledge of manufacturing process and different curing techniques followed.
4. To equip with knowledge of selecting suitable raw materials for specific engineering applications and manufacturing.

Course Outcomes:

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UNIT-I: HOSE AND COATED FABRICS (08hours)

Hose: Components: tube, reinforcement, cover – formulation of compounds for hose – types – long length molded hose, machine made, handmade and circular Woven (BRIDED) hoses-Radiator hose-oil and petrol hose.

Coated fabrics: Fabrics, cements and dough- formulations – Manufacturing of Coated fabrics- Applications of coated fabrics.

UNIT-II: BELTS AND CABLES (09 hours)

Belts: Types: Conveyor belting, Transmission belting, V-belts

Conveyor belting – components, formulation, building, vulcanization -Transmission belting: types- flat belting, components, Manufacturing.

V-belts: types, components, formulations, Manufacture, and vulcanization.

Cables: Types: Components, Insulation, jackets – their formulations – Manufacturing of cables, corona effect.

UNIT-III: FOOT WEAR AND AUTOMOTIVE TUBE (08hours)

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UNIT-IV: LATEX PRODUCTS (09 hrs)

Latex products: Preparation of latex dispersion and emulsion.

Dipped goods: formulation, compounding, manufacturing of Toy balloons, rubber band, gloves (industrial and surgical) – Threads-formulations compounding-outline of the manufacturing methods

Latex foam: Manufacture of latex foam – Formulation, compounding and manufacturing of pillows, mattresses and automotive seats.

UNIT-V: PLASTIC AND FRP PRODUCTS ( 09 hrs)

Importance of material selections for the designing of the plastic products with respects to general and technical requirements.

Manufacturing methods and formulations of PVC Pipes, PE films, floorings and cables. Outline of the methods manufacturing and formulation of FRP laminates- Foams- Water storage tanks. Wire & Cable Coating /Lamination, PE/PE multilayer film, FRP products like helmet, trays, plate, chairs etc. mould material & making, curing, part ejection & finishing. Precautions during the Process-defects & analysis for the remedies

UNIT VI : MOULDED AND SPORTS PRODUCTS (08 hrs)

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Text Books:

1. Rubber Products Manufacturing Technologyn Ed. By Anil K Bhowmick, Malcolm M.Hall and Henry A.Benarey, Marcel Dekker Inc., New York, 1994.
2. Relevent ASTM Standards
3. The Language of Rubber – Elastomers – Chemicals department, 1963, E.I.Dupont de Nemours & Co., Delaware, U.S.A.
4. Physical testing of rubber – R.P.Brown, 1979, Applied Science Publishers Ltd. London.
5. Rubber Technology (3rd Edn), Maurice Morton (Ed), Van Nostrand Reinhold Co., N.Y.1987.
6. Rubber Tech., and Manufacture by C.M.Blow-Plastic and Rubber Institute Butter Worths- 1982
7. Plastics Materials and Product Testing Vol.I & II CIPET, Chennai
8. Rubber Engineering – Indian Rubber Institute – Tata McGraw Hill Publishing Co. Ltd.
9. PVC Technology – Penn

e-Resources

1. www.youtube.com/watch?v=BO6aa41muSE
2. https://www.youtube.com/watch?v=zcBv JvFDBI
3. https://www.youtube.com/watch?v=N5AV-lWpIxY
4. https://www.youtube.com/watch?v=h-sLHYvqT7I
5. https://www.youtube.com/watch?v=A9PMs N33fU
6. https://www.youtube.com/watch?v=uwFvGZcjQME
7. https://www.youtube.com/watch?v=30A6sL5dlSA
8. https://www.youtube.com/watch?v=rJVbpXRT8ww
9. https://www.youtube.com/watch?v=N5AV-lWpIxY
10. https://www.youtube.com/watch?v=wqw4bu IShI
11. https://www.youtube.com/watch?v=BuSWAMxdcHg
12. https://www.youtube.com/watch?v=NXLDoATXoh4
13. https://www.youtube.com/watch?v=780DsKqsHP0
14. https://www.youtube.com/watch?v=ydpOvLqcAWA
15. https://www.youtube.com/watch?v=GDdUi24g20o
16. https://www.youtube.com/watch?v=UAlAyQz5vVQ
17. https://www.youtube.com/watch?v=QLiQLGPXg5k
18. https://www.youtube.com/watch?v=xnqoVoW0zd0
19. https://www.youtube.com/watch?v=MTKPGEHq ak
20. https://www.youtube.com/watch?v=Sb4DA2uNZ68
21. https://www.youtube.com/watch?v=y8oWkx1PhUY
22. https://www.youtube.com/watch?v=3YrsqS8xhzg
23. https://www.youtube.com/watch?v=noxZ2D4Zcjo
24. https://www.youtube.com/watch?v=ChJj6kyKsJw
25. https://www.youtube.com/watch?v=dztweAfXQv0
26. https://www.youtube.com/watch?v=V54awR2lHRg
27. https://www.youtube.com/watch?v=ypCcKJS0fx0
28. https://www.youtube.com/watch?v=MMTgHlsgVLE
29. https://www.youtube.com/watch?v=SeqDm9l3yEM
30. https://www.youtube.com/watch?v=sDJpf6pKyuE
31. https://www.youtube.com/watch?v=a8bUVHLt8d4
32. https://www.youtube.com/watch?v=T9gF3l5YRKA
33. https://www.youtube.com/watch?v=1Mqvuhku4P8
34. https://www.youtube.com/watch?v=xim1m2Bhvzc
35. https://www.youtube.com/watch?v=ZfyPCujUPms

SUGGESTED LIST OF STUDENT ACTIVITYS

Note: the following activities or similar activities for assessing CIE (IA) for 5 marks (Any one)

1. Each student should do any one of the following type activity or any other similar activity related to the course and before conduction, get it approved from concerned Teacher and HOD.
2. Each student should conduct different activity and no repeating should occur

1. Collect different processing videos of polymer product, understand and write and Submit hand written report of 500 words
2. Visit polymer processing industries and observe all the process parameter and testing of different materials additives and Submit hand written report of 500 words
3. Compare the product materials and specialty additives used in rubber industries. Submit hand written report of 500 words.
4. Analyze different polymer processing machine in our department. And write note report of 500 words.
5. Study the mould design available and collect the following information like structure, size, properties and applications, Price, handling procedures etc. The student should submit a handwritten report. Documents have to be maintained as a record.
6. Motivate student to take case study on particular activity to inculcate self and continues learning, Submit hand written report of 500 words on selected case study

Course Delivery:

The Course will be delivered through lectures, classroom interaction, animations, group discussion, exercises and assignments.

Note to IA verifier:

The following documents to be verified by CIE verifier at the end of semester

1. Blue books ( 20 marks)
2. Student suggested activities report for 5 marks evaluated.
3. Student feedback on course regarding Effectiveness of Delivery of instructions & Assessment Methods

Model Question Paper:

(CIE.

1. List out different reinforcement material used in hose manufacturing (5) OR
2. List different parts in hose and list few types of hose (5)
1. Discuss briefly about coated fabric and its uses (5) OR
2. Discus and explain different parts of handmade hose(5)
3. List different types of belt and explain the uses of conveyor belt (5)
4. Explain and list different parts of cable (5)

Model Question Paper:

PART-A

1. Write different types of HOSE and explain handmade hose.
2. With neat sketch name the parts of Conveyor belt and explain its components.
3. List out different parts cable with its cross section view
4. Explain Direct vulcanization process (DVP)
5. Illustrate briefly direct moulding process.
6. Discus the compounding formula of surgical gloves.
7. Explain briefly material selection of plastic material.
8. List some of the main parts of tennis ball with a neat sketch.
9. Discus briefly rubber to metal bonded application.

PART-B

1. Explain the manufacturing process of circular Woven (BRIDED) hoses.
2. Explain with neat sketch manufacturing of v-belts.
3. Discus the important applications of cable and briefly explain its manufacturing process.
4. Explain with neat block diagram manufacturing of automotive tube.
5. Explain the following
1. Preparation of latex dispersion
2. Dunlop process
6. Discus the importance of latex foam, and explain the manufacturing of mattresses.
7. Explain the following, Manufacturing and formulation of PVC Pipes
8. List the different techniques used in manufacturing of FRP products and explain any one technique.
9. Explain the manufacturing process of golf ball.
10. Explain detailed manufacturing process of rubber to metal bonded components.

For detail syllabus of all other subjects of BE Polymer, C15 scheme do visit Polymer 6th Sem syllabus for C15 scheme.

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