15PO51T: Tyre Technology Polymer 5th Sem Syllabus for Diploma DTE Karnataka C15 Scheme

Tyre Technology detail DTE Kar Diploma syllabus for Polymer Technology (PO), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15PO51T), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other polymer 5th sem syllabus for diploma c15 scheme dte karnataka you can visit Polymer 5th Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for tyre technology is as follows.

Pre-requisites:

Polymer science, Physical chemistry, Organic chemistry, Polymer material, Polymer processing technology.

Course Objectives:

Create the knowledge of different types of tyres, tyre components and its function,to impart the knowledge of tyre components production and to understand the various stages in tyre production and quality control

Course Outcomes:

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UNIT-I: TYRE COMPONENTS (09hours)

Classification of different types of tyre, based on application, different types of compounds and its functions formulation of different tyres, Compound design and preparation for mixing :Mixing operation- open mill & internal mixing Parameters Testing and dispatch of mixes: responsibility of mixing department.

UNIT-II: REINFORCING MATERIALS IN TYRE (09 hours)

Tyre cord reinforcing systems, reinforcing of nylon, preparation of plies, specification of number of plies Textiles in Tyre Industry : Cotton, Rayon, Nylon & steel cords, styles and construction, Basics of rubber – Fabric bonding necessities of stronger fabrics leading to bonding methods developments. Wet & dry bonding systems – dip and hot stretch process for Nylon. RFL-VP latex systems – and parameters of dip & hot stretch process for Nylon.
Surface treatment for polyesters & glass fabric. Metal coating for steel cord. Recent developments in Radical Tyre fabrics – Aromatic Nylons (Kevlar)

UNIT-III:TYRE DESIGN AND MECHENISM (08hours)

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UNIT-IV: TYRE MANUFACTURING 09 hrs

Tyre building, green tyre, lubrication, curing method, post curing inflation, , Green Tyre preparation & curing: painting – Awling, Bag-o-matic and Air bag curing – mold lubrication- Bladder assembly bead curing rings, Services to the Bag-o-matic presses, Cure cycle, Determination of optimum cure of tyres by thermocouple study. Economics of curing, post cure inflation of Nylon tyres, cured tyre inspection. Finishing- inspection Defects of tyres – Tyre classification for defects – causes and discussions. Introduction to retreading of tyre.

UNIT-V: RADIAL TYRE

Introduction of radial tyre, major components of radial tyre, Green Tyre preparation & curing: painting – Awling, Bag-o-matic and Air bag curing – mold lubrication- Bladder assembly bead curing rings, Services to the Bag-o-matic presses, Cure cycle, Determination of optimum cure of tyres by thermocouple study.

UNIT VI :TESTING OF TYRE AND NEW TRENDS IN TYRE INDUSTRIES

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Text Books:

1. Rubber Technology and manufacture: C.M. Blow, Butter Worth’s, London, 1982.
2. Rubber Technology – Maurice Morton, V an Nostrand Reinhold
3. Tyre Technology – F.J.Kovac, 1973, Good Year Tire & Rubber Company
4. Automobile Tyres – J.K.K. Setright
5. Applied Science of Rubber – W.J.S. Nouton, Arnold, London.

Reference Books:

1. C.M.Blow – Rubber Technology and Manufacture – Butterworths Publication – 1971.
2. G.Alliger – Vulcanization of Elastomers – Reinhold Publishing co. 1965.
3. Harry Baron – Modern Synthetic Rubbers.
4. Manufacture of plastics vol I & II By: W Mayo smith van to strand London

e-Resources

1. https://www.youtube.com/watch?v=7bfr4JbUMCU
2. https://www.youtube.com/watch?v=vb4XCctVHkw
3. https://www.youtube.com/watch?v=9MULRxKBnWg
4. https://www.youtube.com/watch?v=2nXYUqMnmUA
5. https://www.formula1.com/en/latest/headlines/2016/3/pirelli-reveal-driver-tyre-choices-for-australia.html
6. https://www.youtube.com/watch?v=Li-MKobBg5w
7. https://www.youtube.com/watch?v=iHacWVpz7G4

SUGGESTED LIST OF STUDENT ACTIVITYS

Note: the following activities or similar activities for assessing CIE (IA) for 5 marks (Any one)

1. Each student should do any one of the following type activity or any other similar activity related to the course and before conduction, get it approved from concerned Teacher and HOD.
2. Each student should conduct different activity and no repeating should occur

1. Collect different tyre patterns from any tyre industry and identify the materials and write note on particular sample and Submit hand written report of 500 words
2. Visit tyre manufacturing industry/tyre retreading and observe all the process parameter and testing of different materials and Submit hand written report of 500 words
3. Compare the polymer materials and specialty polymers used in tyre industries. Submit hand written report of 500 words.
4. Analyze different polymeric material in our department. And write note report of 500 words.
5. Study the mould design available and collect the following information like structure, size, properties and applications, Price, handling procedures etc. The student should submit a handwritten report. Documents have to be maintained as a record.
6. Motivate student to take case study on particular activity to inculcate self and continues learning, Submit hand written report of 500 words on selected case study

Note to IA verifier:

The following documents to be verified by CIE verifier at the end of semester

1. Blue books ( 20 marks)
2. Student suggested activities report for 5 marks
3. Student feedback on course regarding Effectiveness of Delivery of instructions & Assessment Methods

Course Delivery:

The Course will be delivered through lectures, classroom interaction, animations, group discussion, exercises and assignments.

Note to IA verifier:

The following documents to be verified by CIE verifier at the end of semester

1. Blue books ( 20 marks)
2. Student suggested activities report for 5 marks evaluated.
3. Student feedback on course regarding Effectiveness of Delivery of instructions & Assessment Methods.

Note to IA verifier:

The following documents to be verified by CIE verifier at the end of semester

1. Blue books ( 20 marks)
2. Student suggested activities report for 5 marks
3. Student feedback on course regarding Effectiveness of Delivery of instructions & Assessment Methods

Model Question Paper:

(CIE)

1. List out different type of tyre and its functions (5) OR
2. List and classify tyre based on application (5)
1. Discus formulation of tyre tread part and explain(5) OR
2. Discus and explain different types of reinforcing materials in tyre industries (5)
3. Explain RFL system (5)
4. Explain metal coating of steel cord (5)

Model Question Paper:

PART-A

1. Explain different types of tyre based on application
2. Distinguish between bias tyre and radial tyre
3. List out different reinforcing materials in tyre
4. Explain different patterns of tyre thread.
5. Illustrate aspect ratio of tyre and name its parts.
6. Discus advantages and disadvantage of radial tyre.
7. Explain briefly about green tyre
8. List some of the major components of radial tyre.
9. Discus destructive type test in tyre.

PART-B

1. Sketch and explain flow chart -manufacturing process of bias tyre
2. Explain retreading of tyre
1. Hot process
2. Cold process.
3. Discus the structure classification of tyre based on application, tread pattern.
4. Identify the main raw materials used in Radial tyre and explain.
5. Outline the manufacturing process of radial tyre with flow chart.
6. Discus the curing methods in tyre industries and explain any one.
7. Explain the following test:
1. Plunger test
2. Endurance test
8. Lists the different parts of radial tyre with its cross sectional view.
9. Distinguish tyre
1. Bias
2. Bias belted
3. Radial.
10. Explain Recent trends in manufacturing technology: C3M (Michelin), IMPACT (Goodyear)

For detail syllabus of all other subjects of BE Polymer, C15 scheme do visit Polymer 5th Sem syllabus for C15 scheme.

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