15PO45P: Mould Flow Analysis Lab (Using Cad or Pro-E) Polymer 4th Sem Syllabus for Diploma DTE Karnataka C15 Scheme

Mould Flow Analysis Lab (Using Cad or Pro-E) detail DTE Kar Diploma syllabus for Polymer Technology (PO), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15PO45P), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other polymer 4th sem syllabus for diploma c15 scheme dte karnataka you can visit Polymer 4th Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for mould flow analysis lab (using cad or pro-e) is as follows.

Pre-requisites:

Knowledge of basics Engineering Graphics, CAD lab and Mould design

Course Objectives:

1. To impart basic knowledge and skill in using design software in mould design.
2. To develop proficiency in computer aided design software for die design.
3. To develop the ability to analyze the design of a mould.

Course Outcomes:

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UNIT I: CAD COMMANDS FAMILIARIZATION 08Hrs

Introduction to CAD(parametric modeling) software-Understanding cad tools and concept technique, knowing the software interface, co-ordinate systems supported- Planes and their creation, reference axis, Sketch, Profile, constraints-geometrical and dimensional, need for constraining, fully constrained, under constrained, over constrained.

UNIT II: PRACTICE ON COMMANDS 08Hrs

Conversions of 2D profiles into 3D models-using extrude/protrude and revolve commands. Cut-outs/shell creation, placing holes, rounds/fillets, chamfers, creating rectangular and circular array/patterns, array/patterns along a path/curve, mirroring features, editing of a model, creating internal and external threads. Adding draft, ribs, thin wall features, lip to models. Creating vents, boss. Creating swept and lofted models.

UNIT III: POLYMER MOULD DESIGN 18 hrs

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UNIT IV: CREATION OF 3D MODELS 18 Hrs

Three dimension modeling using Mould Flow software – Flow analysis, cooling
analysis, Shrink/ Wrap analysis and Stress analysis .Drawing front view, top view and side view of objects from the given pictorial views – Base of the part and Simple stool, Objects with hole and curves-Create 3D model of component.

UNIT V: ASSEMBLE DIFFERENT PARTS OF MOULDS 16 Hrs

Creating assembly and sub-assemblies-Editing and modifying assembly relationships -Creating exploded view of the assembly -Understand Detail drawing -Know the procedure for detail drawing.

UNIT VI: JUSTIFY DIFFERENT PARTS OF MOULD 16 Hrs

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Course Delivery:

The Course will be delivered through lectures, classroom interaction, animations, exercises and Activities.

Text Books:

1. R.G.W.PYE, “Injection Mould Design”, SPE Publication, 1986.
2. Menges Mohren, “How to Make Injection Molds” Hanser Publication, New York, Second Edition, 1986.
3. M.V.Joshi, “Dies for Plastic Extrusion” Macmillan India Ltd. First Publication1984.
4. Laszlo Sors and Imre Balazs, “Design of Plastics Moulds and Dies”, Elsevier, 1989.
5. Sham Tickoo- Autocad: A Problem-Solving Approach Thomson Learning EMEA, Limited
6. Machine Drawing- K.R.Gopala Krishna Subhas Publications Bangalore
7. George Omura- Mastering Auto CAD BPB Publication
8. T Jeyapoovan- Engineering Graphics Using AutoCAD Vikas Publishing House Pvt. Ltd. Fifth Edition

Reference Books:

1. J.Harry Dubois, “Plastics Mold Engineering Handbook” Wayne.I.Pribble Publisher, Nergi Bossi.Spa, 1987.
2. Herbert Rees, “Mold Engineering” by Hanser Publishers, Munich Vienna, N.Y1995.
3. Gastrow, Unger.P, “Injection Molds for Engineers”, Hanser Publications, 2006.
4. Machine Drawing- N.D.Bhatt, Charotar Publication, Anand
5. Machine Drawing-Sidheshwar-Tata McGraw Hill
6. Code of practice for general engineering-IS Code SP 46(1988)- Engineering Drawing Practice for School and colleges
7. Production Drawing-L.K.Narayanan,P.Kannaich,- New Age International Publication

e-Resources

1. http://www.we-r-here.com/cad/tutorials/index.htm
2. http://www.cadtutor.net/tutorials/autocad/
3. http://www.caddprimer.com/AutoCAD_training_tutorial/AutoCAD_training_lessons.h tm
4. http://www.autocadmark.com/
5. http://www.autocadtutorials.net.

SUGGESTED LIST OF STUDENT ACTIVITY

1. Each student should submit any one of the following type activity or any other similar activity related to the course and before take up get it approved from concerned Teacher and HOD.
2. Each student should conduct different activity and no repeating should occur

1. Bring actual industrial production drawings from nearby industry and distribute them among group of students for self study and interpretation. Ask students to practice these drawings using any modeling software. Submit hand written report of 500 words
2. Bring small real components like mobile cases, computer cases, tyre, mat, car bumpers, toys,balloons,any small polymer component in the class. Ask students to use Vernier caliper to measure the dimensions and formulate relations between them. Practice same relations with AutoCAD/Pro-E software to draw 2D/3D models of these components. Submit hand written report of 500 words
3. Take the students for industrial visit. Hands-on practice with drafting software to create a production drawing of an assembly. Submit hand written report of 500 words
4. To prepare a model of sprue, runner , gate, guide pin ,etc

Note to IA verifier:

The following documents to be verified by CIE verifier at the end of semester

1. Blue books ( 20 marks)
2. Student suggested activities report for 5 marks
3. Student feedback on course regarding Effectiveness of Delivery of instructions & Assessment Methods

Scheme of Valuation for End Examination

1. Create the model and drawing views(any 3) along with dimensions and annotations as per sketch given 10

OR Create the model and drawing views(any 3) along with dimensions and annotations using equations 10

2. Create the assembly model and drawing with dimension, BOM, – as per the given sketch(*): Compulsory Question to be asked in end exam 40

Equipment List

1. Latest Configuration Computers which can be able to run latest any Computer Aided Drafting Software. (At least One Computer per student in practical session)-20 no
2. Any latest Authorized Computer Aided Drafting Software and Mold Flow analysis software (20 seats).
3. Plotter of size A2/A3
4. LCD Projector

Model Question Paper:

Part A

1. Create the 3D model from the given Three views along with dimensions -10M

OR

2. Draw the front view, top view and side view of objects given -10M

Part B

1. Create 3D Assembly models of given sketch -detail parts. 40M

For detail syllabus of all other subjects of BE Polymer, C15 scheme do visit Polymer 4th Sem syllabus for C15 scheme.

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