Maintenance of Machine Tools detail syllabus for Mechanical Engineering (Instrumentation) (74), C15 scheme is taken from DTE Karnataka official website and presented for diploma students. The course code (15MY62A), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below.
For all other mech instrumentation 6th sem syllabus for diploma c15 scheme dte karnataka you can visit Mech Instrumentation 6th Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. For all other Elective – II subjects do refer to Elective – II. The detail syllabus for maintenance of machine tools is as follows.
Pre-requisites:
Knowledge of basic mechanical Engineering, elements of machine tool
Course Objectives:
- Understand the basic use of maintenance and their techniques.
- To understand the concept and principle dismantling and assembling, various condition monitoring techniques and maintenance planning and scheduling.
Course Outcomes:
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Course Outcomes:
UNIT-I- INTRODUCTION TO MAINTENANCE 8Hrs
- Introduction
- Scope of Maintenance
- Maintenance Objectives
- Functions and Responsibilities of Maintenance Department
- Maintenance Types and Systems.
- Introduction
- Preventive maintenance
- Breakdown Maintenance
- Corrective Maintenance
- Routine Maintenance
- Condition based maintenance system [CBMS or CBM]
UNIT-II- MAINTENANCE OF JOBS AND TECHNOLOGIES 8 Hrs
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UNIT-III- MAINTENANCE OF ORGANIZATION AND DEFECT LIST GENERATION AND REPORTING 8 Hrs
- Introduction
- Lines of reporting for maintenance
- Man power Requirement
- Selection and training of craft personnel
- Selection and training of supervisor personnel
- Defect list generation and defect / failure analysis
- Introduction
- Defect or failure Generation.
- Classification of failure
- Defect Reporting and Record keeping.
UNIT-IV- CONDITION MONITORING 10Hrs
- Introduction
- Condition monitoring techniques
- Visual monitoring
- Temperature monitoring
- Leakage monitoring
- Vibration monitoring
- Causes of machine vibration
- Lubricant monitoring
- Cracks monitoring
- Corrosion monitoring
- Noise and Sound monitoring
- Smell monitoring
- Benefits of condition monitoring
UNIT-V- MAINTENANCE PLANNING AND SCHEDULING AND T P M 10 Hrs
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UNIT-VI- COMPUTER MANAGED MAINTENANCE SYSTEM [CMMS], MACHINE TOOL FOUNDATION 8 Hrs
- Introduction
- Approach towards computerization
- Scope of computerization
- Material management module
- Machine Tool Foundation
- Introduction
- Factors to be considered for M/c Tool foundation plan
- Installation of Machine Tool.
Reference Books:
- *MAINTENANCE ENGINEERING BY Er Sushil Kumar Srivastava, S CHAND PUBLICATION
- *Maintenance of machineries hand book ,TATA Mg
Model Question Paper:
(CIE)
- List any five responsibilities of maintenance department.
- Explain the Preventive maintenance. OR Explain Routine maintenance.
- Explain dismantling of any machine tool OR Explain maintenance and cleaning
- Explain the metal stitching.
Model Question Paper:
PART-A
(Answer any SIX Questions from this Section. (6 x 5) = 30
- Explain any five primary and secondary functions of maintenance department.
- Explain inspection of machine tool
- Explain material improvement of machine tool
- Explain training method of craft personals.
- List any five Benefits of condition monitoring
- Explain the Temperature monitoring
- Define job planning and list step of job planning.
- Explain long term planning.
- Explain the Approach towards computerization
PART -B
(Answer any SEVEN Questions from this Section. (7×10)=70
- Explain the Preventive maintenance with its components.
- Explain dismantling of any machine tool in detail
- Explain the Maintenance of Machining in detail
- Explain defect or failure generation
- Explain the Temperature monitoring
- Explain the Lubricant monitoring
- Explain long term planning in detail.
- Explain job scheduling.
- Explain the approach towards to computerization.
- Make use of sketch and explain machine tool foundation.
For detail syllabus of all other subjects of BE Mech Instrumentation, C15 regulation do visit Mech Instrumentation 6 syllabus for C15 Regulation.
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