15MT64T: Mechanical Metallurgy and Pyrometry Metallurgy 6th Sem Syllabus for Diploma DTE Karnataka C15 Scheme

Mechanical Metallurgy and Pyrometry detail DTE Kar Diploma syllabus for Metallurgy Engineering (MT), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15MT64T), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other metallurgy 6th sem syllabus for diploma c15 scheme dte karnataka you can visit Metallurgy 6th Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for mechanical metallurgy and pyrometry is as follows.

Pre-requisites:

to learn the metal forming methods and temperature measurements

Course Objectives:

1. Understand the methods of metal working processes
2. Gain knowledge about metal drawing methods
3. Understand the principles and working of temperature measurement devices

(Pyrometry techniques)

Course Outcomes:

For complete syllabus and results, class timetable and more pls download iStudy Syllabus App. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

UNIT I: ROLLING OF METALS (CO1) 10 Hrs

Hot working & Cold working; rolling of metals- Definition, Classification of rolling process;

Rolling mills-Two- high, Two-high reversing, Three-high, Four-high, Cluster mills, Four stand continuous mill, Planetary mill; Hot rolling, Cold rolling, Forces and Geometrical relationships in rolling, Defects in rolled products

UNIT II: FORGING OF METALS (CO2 09 Hrs

Forging of metals-Definition, Classification of forging process : Open die forging – Edging , Fullering , Drawing , Swaging, piercing, Punching ; Closed die forging ; Forging equipments-Forging hammers -Board hammer, Steam hammer; Forging presses-Crank (Mechanical) press, Hydraulic press ; Forging defects

UNIT III: EXTRUSION OF METALS (CO3 08 Hrs

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UNIT IV: PRODUCTION OF SEAMLESS PIPE, TUBING AND ROD, WIRE, TUBE DRAWING (CO4 07 Hrs

Production of Seamless pipe & tubing -Mannesmann mill, Plug rolling mill, Three-roll piercing mill, Reeling mill;

Rod, wire and tube drawing – Introduction, Rod and wire drawing, Rod and wire drawing by using draw bench, Rod and wire drawing die; Tube drawing processes – sinking, Fixed plug, Floating plug, Moving mandrel

UNIT V: SHEET METAL FORMING (CO5 07 Hrs

Sheet metal forming-Introduction, Forming methods-Shearing, Blanking, Stretch forming, Deep drawing, Metal spinning, Coining; Defects in formed parts

UNIT VI: PYROMETRY AND FURNACE TEMPERATURE CONTROL (CO6) 11 Hrs

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Reference Books:

1. Mechanical metallurgy by George E Dieter
2. Material science & metallurgy by O.P. Khanna
3. Introduction to physical metallurgy by Avner

LIST OF LEARNING WEBSITES:

1. https://www.Youtube.com/watch2y56xnKmt_gsLs
2. https://www.youtube.com/watch?v=XTU0Z-FkhtU
3. https://www.youtube.com/watch?v=Y75IQksBb0M
4. https://www.youtube.com/watch?v=QKAg1yMZIpY
5. https://www.youtube.com/watch?y=7ITgMXtuMy0
6. https://www.youtube.com/watch?v=wlWkz9hjASo
7. https://www.youtube.com/watch?v=a9tawff4LuI
8. https://www.youtube.com/watch?v=hRLcrvZ4VnQ
9. https://www.youtube.com/watch?v=L5o3fVe9Jlw
10. https://www.youtube.com/watch?v=OsdZ6cj3yg

Suggested List of Student Activities:

Note: the following activities or similar activities for assessing CIE (IA) for 5 marks (Any one)

1. Each student should submit any one of the following type activity or any other similar activity related to the course and before take up get it approved from concerned Teacher and HOD.
2. Each student should conduct different activity and no repeating should occur.

1. List the different rolling mills. Prepare and submit hand written report on any 3 rolling mills
2. List the different sheet metal forming operations. Prepare and submit hand written report on any three operations
3. Study the thermocouple pyrometer. Prepare and submit the hand written report

Model Question Paper:

(CIE)

1. State the hot working
2. Discuss the following rolling mills
1. Two- high mill
2. Two-high reversing
3. Three-high

OR Discuss the following rolling mills

4. Four-high mill
5. Cluster mills
6. Planetary mill
3. State the Open die forging
4. Explain the Board hammer in forging OR Explain the Steam hammer in forging

Model Question Paper:

PART-A

1. State the hot working
2. Write the Defects in rolled products
3. State the Open die forging
4. Write the Forging defects
5. Write the Extrusion defects
6. Explain the Rod and wire drawing by using draw bench
7. Write the Defects in formed parts
8. Write the Advantages and disadvantages Resistance pyrometer
9. Explain the Manual temperature control

PART-B 7×10=70 marks

1. Discuss the following rolling mills
1. Two- high mill
2. Two-high reversing
3. Three-high
2. Discuss the following rolling mills
1. Four-high mill
2. Cluster mills
3. Planetary mill
3. Discuss the following open die forging operations
1. Edging
2. Fullering
3. Drawing
4. Discuss the following open die forging operations
1. Piercing
2. Punching
3. Swaging
5. Describe the Extrusion of Tubing by Piercing & extrusion method
6. Describe the Extrusion of Tubing by using port hole die
7. Discuss the following mills for the production of seamless pipe and tube
1. Mannesmann mill
2. Plug rolling mill
3. Three-roll piercing mill
4. Reeling mill
8. Discuss the following Sheet metal forming operations
1. Stretch forming
2. Deep drawing
9. Describe the Construction and working of Thermo electric (Thermo couple)

Pyrometer

10. Describe the Principle and Operation of Radiation pyrometer

For detail syllabus of all other subjects of BE Metallurgy, C15 scheme do visit Metallurgy 6th Sem syllabus for C15 scheme.

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