15MT51T: Non Ferrous Metallurgy Metallurgy 5th Sem Syllabus for Diploma DTE Karnataka C15 Scheme

Non Ferrous Metallurgy detail DTE Kar Diploma syllabus for Metallurgy Engineering (MT), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15MT51T), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other metallurgy 5th sem syllabus for diploma c15 scheme dte karnataka you can visit Metallurgy 5th Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for non ferrous metallurgy is as follows.

Pre-requisites:

knowledge of ores and ore processing

Course Objectives:

1. Understand the extraction and refining methods of Aluminium and zinc ores
2. Gain knowledge about the extraction and refining methods of copper and nickel ores
3. Understand the methods of extraction and refining of lead and tin ores

Course Outcomes:

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UNIT I: ALUMINIUM (CO1) 10 Hrs

Aluminium- Occurance, Bauxite sources in India, Purification of Bauxite – Bayer’s process, Deville Pechiney or the Lechatelier Morin process ; Production of Aluminium -Hall and Herault (reduction cell) ; Refining of Aluminium -Hoope’s process, Properties of Aluminium, Uses of Aluminium ; Aluminium Alloys – Mangalium, Aluminium Bronze, Duralumin.

UNIT II: ZINC (CO2 07 Hrs

Zinc-Occurrence, Zinc deposits in India, Extraction of Zinc – Crushing & Grinding, Gravity separation, Electromagnetic separation, roasting ; Distillation -Horizontal Retort process, Vertical Retort process ; Production of Zinc through Blast Furnace, Refining of Spelter-double distillation (redistillation) , Properties of Zinc, Uses of Zinc, Galvanizing

UNIT III: COPPER (CO3 12 Hrs

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UNIT IV: NICKEL (CO4 05 Hrs

Nickel- Occurrence, Important deposits in India, Extraction of Nickel: Orford process, Electrolyte Refining of Impure Nickel from orford process, Monds process, Properties of Nickel, Uses of Nickel ; Alloys of Nickel -Stainless steel, Monel, German silver, Inconel

UNIT V: LEAD (CO5 12 Hrs

Lead- Occurrence, Lead deposits in India, Extraction of Lead-Roasting & Sintering furnaceHuntington Heberlien process, Dwight-Lloyd sintering machine; Smelting in the lead Blast Furnace, Refining of Base Bullion or work lead – Softening of Base Bullion-Desilverisation, Parke’s process, Recovery of silver (cupellation), Continuous Desilverisation of Lead, Vacuum dezincing; Properties of Lead, Uses of Lead

UNIT VI: TIN (CO6) 06 Hrs

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Reference Books:

1. Material Science and Metallurgy – O. P. Khanna
2. Elements of Metallurgy – Dr. Swarup & Dr. Sexena
3. Principles of engineering metallurgy- L Krishna reddy
4. General Metallurgy – B. Kuznetsov
5. Extraction of Non-Ferrous metal – H.S. Ray, R. Sridhar & Abraham

LIST OF LEARNING WEBSITES:

1. https://www.Youtube.com/watch?y5sOCm88c9xcl
2. https://www.youtube.com/watch?v=KBPv2p7T1wo
3. https://www.youtube.com/watch?v=yTtwBxj2zsI
4. https://www.youtube.com/watch?v=LM4VOW6xZ5Y
5. https://www.youtube.com/watch?v=0tBDiFh6bpI
6. https://www.youtube.com/watch?v=6fzLVK-9eMU
7. https://www.youtube.com/watch?v=Tk4t-v3ZrdI
8. https://www.youtube.com/watch?v=kzAN5f0m5H4

Suggested List of Student Activities:

Note: the following activities or similar activities for assessing CIE (IA) for 5 marks (Any one)

1. Each student should submit any one of the following type activity or any other similar activity related to the course and before take up get it approved from concerned Teacher and HOD.
2. Each student should conduct different activity and no repeating should occur.

1. List the different methods of purification of bauxite. Prepare and submit the hand written report on any one purification process.
2. List the refining processes for blister copper. Prepare and submit the hand written report on any one of the refining process
3. List the various distillation processes for the production of zinc. Prepare and submit the hand written report on any one of the distillation process

Model Question Paper:

(CIE)

1. State the properties of aluminium
2. Describe the Purification of Bauxite by Bayer’s process OR Illustrate the Refining of Aluminium by Hoope’s process
3. Write the Uses of Zinc
4. Describe the Horizontal Retort Distillation process for the production of Zinc OR Describe the Vertical Retort Distillation process for the production of Zinc

Model Question Paper:

PART-A 6×5=30 marks

1. State the properties of aluminum
2. Write the Uses of Aluminium
3. State the Properties of Zinc
4. Explain the Galvanizing
5. State the Occurrence of copper ores
6. Write the Uses of copper
7. Write the Uses of Nickel
8. Explain the Vacuum dezincing
9. Write the Uses of Lead

PART-B 7×10=70 marks

1. Describe the Purification of Bauxite by Deville Pechiney or the Lechatelier Morin process
2. Discuss the Production of Aluminium by Hall and Herault process
3. Describe the Vertical Retort Distillation process for the production of Zinc
4. Describe the Roasting of chalcopyrite by Multiple hearth Roaster
5. Describe the Matte smelting of roasted chalcopyrite by Blast Furnace
6. Describe the Extraction of Nickel by Orford process
7. Describe the Dwight-Lloyd sintering machine for roasting and sintering of galena
8. Discuss the lead Smelting in the Blast Furnace
9. Describe the Ore smelting for the extraction of tin
1. Explain the Liquation for the refining of tin
2. Write the Uses of Tin

For detail syllabus of all other subjects of BE Metallurgy, C15 scheme do visit Metallurgy 5th Sem syllabus for C15 scheme.

Dont forget to download iStudy Syllabus App for latest syllabus and results, class timetable and more.