4th Sem, Metallurgy Diploma

15MT43T: Fuels and Refractories Metallurgy 4th Sem Syllabus for Diploma DTE Karnataka C15 Scheme

Fuels and Refractories detail DTE Kar Diploma syllabus for Metallurgy Engineering (MT), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15MT43T), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other metallurgy 4th sem syllabus for diploma c15 scheme dte karnataka you can visit Metallurgy 4th Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for fuels and refractories is as follows.

Pre-requisites:

Basic knowledge of natural resources as fuels

Course Objectives:

  1. Gain knowledge of the various industrial solid, liquid and gaseous fuels
  2. Analyse the problems related to air- requirement calculations for combustion of fuels
  3. Compare the various refractories, their manufacturing methods and testing the properties.

Course Outcomes:

For complete syllabus and results, class timetable and more pls download iStudy Syllabus App. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

UNIT I: GENERAL DESCRIPTION OF FUELS AND SOLID FUELS (PART-I) 1

  1. Introduction and Classification of fuels, Fundamentals and definition of fuel-fuel, combustion, ignition temperature, run of mine coal (ROM),carbonisation of coal
  2. Wood-Explanation, burning characteristics of wood, uses of wood. Wood charcoalstate wood charcoal, products in wood carbonisation, scheme of wood Carbonisation, uses of wood charcoal. Coal -Explanation, in situ theory, drift theory.

Explanation of peat, lignite, bituminous coal, anthracite coal, Significance of the constituents of coal- moisture, volatile matter, ash, fixed carbon, Total carbon, hydrogen, nitrogen, sulphur & oxygen. Brief explanation of storage of coal and spontaneous combustion. Analysis of coal- determination of moisture, volatile matter, ash and fixed carbon in Coal by proximate analysis, determination of carbon and hydrogen, nitrogen, sulphur And oxygen in coal by ultimate analysis

UNIT II: SOLID FUELS (PART-II) AND LIQUID FUELS (PART-I 10 Hrs

  1. Carbonisation of coal-brief explanation, types of carbonisation, salient features of Low Temperature Carbonisation (LTC) and high temperature carbonisation (HTC) Metallurgical coke production by using beehive oven and by product coke oven (Regenerative coke oven) uses of coke. Calorific value -definition, higher or gross calorific value and lower or net calorific Value, units of calorific value, determination of calorific value by bomb calorimeter (Gross & Net calorific value) -Working and observations. Advantages and disadvantages of solid fuels
  2. Petroleum – state petroleum, production of Petroleum, classification of Petroleum-Paraffin crude petroleum, naphthalene crude petroleum, Asphaltic (aromatic) crude oil And mixed crude petroleum

UNIT III: LIQUID FUELS (PART-II) 10 Hrs

For complete syllabus and results, class timetable and more pls download iStudy Syllabus App. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

UNIT IV: GASEOUS FUELS AND COMBUSTION CALCULATION 10 Hrs

Natural Gas -Explanation, Properties & application. Water gas – manufacture, uses. Producer gas – manufacture, Properties & uses .Gober gas -production of gober gas. Liquefied petroleum gas (LPG)-explanation, properties & uses. Combustion calculations-state complete and incomplete combustion, minimum air required in kg for complete combustion of 1 kg of fuel, simple calculations

UNIT V: REFRACTORIES (PART-I) 06 Hrs

Definition, Classification of Refractories depending upon their chemical nature – Acid Refractories, Basic Refractories, Neutral Refractories, Requisites of good refractory for particular job. Fire clay refractories – manufacture, properties and uses Silica refractories -manufacture, properties and uses. Magnesite refractories – manufacture, properties and uses

UNIT VI: REFRACTORIES (PART-II) 06 Hrs

For complete syllabus and results, class timetable and more pls download iStudy Syllabus App. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

Reference Books:

  1. Elements of fuels, furnaces & refractories: O.P. Gupta
  2. FUELS Solid, Liquid & Gases: S.S. Brame & J.G.King
  3. Refractories: F.H. Norton

LIST OF LEARNING WEBSITES:

  1. https://www.youtube.com/watch?v=QEa36qNo86E
  2. https://www.youtube.com/watch?v=_rIQxXp2IQg
  3. https://www.youtube.com/watch?v=8W8SW98-sXQ
  4. https://www.youtube.com/watch?v=gYnGgre83CI
  5. https://www.youtube.com/watch?v=7U6mxjthKqw
  6. https://www.youtube.com/watch?v=5ze5qUYrlmQ
  7. https://www.youtube.com/watch?v=Y5pRrbxENWg

Suggested List of Student Activities:

Note: the following activities or similar activities for assessing CIE (IA) for 5 marks (Any one)

  1. Each student should submit any one of the following type activity or any other similar activity related to the course and before take up get it approved from concerned Teacher and HOD.
  2. Each student should conduct different activity and no repeating should occur.
  1. List the different types of solid fuels. Draw any one type coke oven make the report with respect to production. Prepare and submit the report
  2. Identify the coal; determine the constituents of coal by proximate analysis and ultimate analysis. Prepare and submit the report
  3. Select the coal, calculate the minimum requirement of air in kg for complete combustion of 1 kg of coal and prepare and submit the report

Model Question Paper:

(CIE)

  1. State the Wood
  2. Discuss about the scheme of wood Carbonisation OR Describe the formation of coal by in situ theory and drift theory.
  3. Classify the Petroleum
  4. Explain the production of metallurgical coke by using beehive oven OR Explain the higher or gross calorific value and lower or net calorific value

Model Question Paper:

PART-A 6×5=30 marks

  1. Define the following
    1. Fuel
    2. combustion
  2. Classify the fuels
  3. Explain the higher or gross calorific value and lower or net calorific value
  4. Classify the Petroleum
  5. State the catalytic cracking
  6. State the hydro cracking
  7. Explain the Natural Gas
  8. Write the properties and uses of Fire clay refractories
  9. Write about the Porosity test on refractories

PART-B 7×10=70 marks

  1. Describe the following
    1. Lignite
    2. bituminous coal
    3. anthracite coal
  2. Explain the determination of moisture, volatile matter, ash and fixed carbon in Coal by proximate analysis
  3. Describe the production of Metallurgical coke by using by product coke oven
  4. Write the determination of gross calorific value by bomb calorimeter
  5. Explain the Refining of petroleum
    1. Explain the octane number of petrol
    2. Explain the low pressure blast burner, venture burner
    1. Calculate the amount of air required for complete combustion of 1 kg of coal.
    2. The coal has the following analysis.

      1. C-74 %
      2. H- 10%
      3. H2O – 04 %
      4. O – 03 %
      5. N – 03 %
      6. Ash – 06 %
    3. Write the properties & uses of Producer gas
  6. Explain the manufacture of producer gas
    1. Classify the refractories depending upon their chemical nature
    2. Express the Requisites of good refractory for particular job
    1. Explain the Refractoriness or pyrometric cone equivalent (PCE) test on refractories
    2. Explain the Permeability test on refractories

For detail syllabus of all other subjects of BE Metallurgy, C15 scheme do visit Metallurgy 4th Sem syllabus for C15 scheme.

Dont forget to download iStudy Syllabus App for latest syllabus and results, class timetable and more.

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