15MT32T: Iron Making Metallurgy 3rd Sem Syllabus for Diploma DTE Karnataka C15 Scheme

Iron Making detail DTE Kar Diploma syllabus for Metallurgy Engineering (MT), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15MT32T), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other metallurgy 3rd sem syllabus for diploma c15 scheme dte karnataka you can visit Metallurgy 3rd Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for iron making is as follows.

Pre-requisites:

Enthusiasm to gain knowledge about beneficiation of iron ores and extraction techniques.

Course Objectives:

1. It aims at to enable the student to understand the Modern blast furnace plant
2. To know the raw materials for producing pig iron and burden preparation methods
3. Analyze and understand the reactions in blast furnace process
4. Appreciate the blast furnace operation, irregularities in B.F and remedies.

Course Outcomes:

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UNIT I: IRON MAKING HISTORICAL 06 Hrs

Introduction, Ancient Iron making, Historical Iron Making processes, Developments that Led to modern iron making, Exhaust gas utilization, hot blast generation, blast furnace gas cleaning, Pig casting machine.

UNIT II: MODERN BLAST FURNACE PLANT AND PROCESS 10 Hrs

Schematic structure of Blast Furnace, Furnace details with respect to – Foundations, Hearth, Bosh, Mantle or columns, Stack, Tuyer & Bustle pipe, Bell & Hopper, Off – takes, Hot Blast stove, Gas Cleaning, Raw material storage and handling, Liquid products disposal. Essentials of Blast Furnace process, Stack or Shaft, Bosh, Tuyer or Combustion zone, Hearth, Efficiency of Blast Furnace

UNIT III: RAW MATERIALS FOR IRON MAKING AND BLAST FURNACE FUEL-COKE 10 Hrs

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UNIT IV: BURDEN PREPARATION (TREATMENT OF IRON ORES 14 Hrs

Treatment of iron ores, Mention the methods of benefication, Agglomeration – sintering -principles of sintering, process variables, dweight lloyed sintering machine, sinter quality, Agglomeration – pelletisation process, theory of bonding, mechanism of ball formation, green ball production – Disc pelletiser, additives, induration of pellets, drying, pre-heating and firing

UNIT V: BLAST FURNACE OPERATION 06 Hrs

Blowing in procedure – Blowing in, drying, filling, lighting and operating until routine practice established. Banking, blowing out, tapping, and fanning, back draughting.

UNIT VI: IRREGULARITIES IN BLAST FURNACE OPEARTION AND SULPHUR CONTROL IN THE BLAST FURNACE 06 Hrs

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Reference Books:

1. Modern Iron Making: Dr. R.H. Tupkary & V.R. Tupkary
2. Iron Making: Bash Forth

LIST OF LEARNING WEBSITES:

1. https://www.youtube.com/watch?v=wFNdtzUEXns
2. https://www.youtube.com/watch?v=8s8rcnxqLIw
3. https://www.youtube.com/watch?v=ftOGG0KVapE
4. https://www.youtube.com/watch?v=7Em6DR24mqQ
5. https://www.youtube.com/watch?v=EmJ 1RwGPkM0
6. https://www.youtube.com/watch?v=rbg-SXFniGg

SUGGESTED LIST OF STUDENT ACTIVITYS

Note: the following activities or similar activities for assessing CIE (IA) for 5 marks (Any one)

1. Each student should submit any one of the following type activity or any other similar activity related to the course and before take up get it approved from concerned Teacher and HOD.
2. Each student should conduct different activity and no repeating should occur.

1. Each student has to collect the information regarding ancient iron making, historical iron making processes with sketches. Prepare and submit the report
2. Each student has to draw the blast furnace with various sections and explain about the furnace detail. Prepare and submit the report
3. Each student has to draw the blast furnace with various sections and illustrate about raw materials for iron making. Prepare and submit the report

Model Question Paper:

(CIE)

1. Describe the Ancient Iron making.
2. Discuss about hot blast generation. OR Describe the blast furnace gas cleaning.
3. Tell about the Liquid products disposal.
4. Explain the Essentials of Blast Furnace process. OR Show the Schematic structure of Blast Furnace.

Model Question Paper:

PART-A 6×5=30 marks

1. Describe the Historical Iron Making processes.
2. Tell about the iron making related to primitive iron smelter.
3. Discuss about hot blast generation.
4. State the Furnace details with respect to Foundation and Hearth.
5. Show the Schematic structure of Blast Furnace.
6. List the Raw materials for Iron Making.
7. Classify the different types of iron ores.
8. State the induration of pellets.
9. Express the Irregularities in blast furnace operation.

PART-B 7×10=70 marks

1. Describe the following with respect to the blast furnace.
1. Bosh
2. Mantle or columns
3. Stack
2. Discuss about the following
1. Bell & Hopper
2. Off – takes
3. Describe the Quality requirements of Coke with respect to Size, Thermal Stability & Strength and abrasion resistance
1. Summarize Metallurgical coal reserves in India.
2. Describe the Lime stone and dolomite as flux.
5. Discuss about drying, pre-heating and firing during pelletisation process.
6. Describe the theory of bonding during pelletisation process.
7. Explain dweight lloyed sintering machine
1. Explain the additives used in pelletisation process.
2. Write Blowing in with respect to the Drying
9. Describe the following
1. banking
2. blowing out
3. tapping
10. Explain about the following
1. Breakout
2. flooding and coke ejection through tap hole

For detail syllabus of all other subjects of BE Metallurgy, C15 scheme do visit Metallurgy 3rd Sem syllabus for C15 scheme.

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