15ME46P: Machine Shop Mechanical 4th Sem Syllabus for Diploma DTE Karnataka C15 Scheme

Machine Shop detail DTE Kar Diploma syllabus for Mechanical Engineering (General) (ME), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15ME46P), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other mechanical 4th sem syllabus for diploma c15 scheme dte karnataka you can visit Mechanical 4th Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for machine shop is as follows.

Pre-requisites:

Theoretical concepts Machine tool Technology

Course Objectives:

1. To understand Constructional features of basic machine tools
2. To know the various Metal cutting operations and Machine tool parameters

Course Outcomes:

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UNIT I: TURNING PRACTICE 24Hrs

Demonstration and detailed explanation of Machine tools (Ordinary lathe/capstan/Turret Lathe) and work holding devices used-Description and specification of Cutting tools required for creating model-Various Turning operations performed in Machine shop-Safety practices to be observed-Clean the machine after operation

Hands on Experience

1. Turning practice on mild steel specimen to an accuracy of 0.25 mm.
2. Preparing at least ONE model involving the following operations. Plain Turning, Step Turning, Taper Turning, Knurling, Thread cutting

UNIT II: DRILLING PRACTICE 12Hrs

Demonstration and detailed explanation of Machine tools (Radial drilling Machine) and work holding devices used-Description and specification of Cutting tools required for creating
model-Various Drilling operations performed in Machine shop-Safety practices to be observed-Clean the machine after operation

Hands on Experience

1. Preparation of ONE model with two or three different sizes holes for different materials at different locations

UNIT III: SHAPING PRACTICE 12Hrs

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UNIT IV: MILLING PRACTICE 24 Hrs

Demonstration and detailed explanation of Machine tools (MILLING MACHINE) and work holding devices used-Selection and specification of Cutting tools required for creating model-Various Milling operations performed in Machine shop-Safety practices to be observed-Clean the machine after operation

Hands on Experience

1. Preparation of ONE model Milling-square-hexagon, Spur gear teeth, Key way from round bars with indexing and without indexing

UNIT V: GRINDING PRACTICE 06Hrs

Demonstration and detailed explanation of Machine tools (Grinding) and work holding devices used-Selection and specification of Grinding wheels required for creating model-The grinding operations performed in Machine shop-Safety practices to be observed-Clean the machine after operation

Observe on Experience

1. The Grinding Single point cutting tool for required angle

Text Books:

For complete syllabus and results, class timetable and more pls download iStudy Syllabus App. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.

Suggested List of Student Activities:

Note: the following activities or similar activities for assessing CIE (IA) for 10 marks (Any one)

1. Each student should do any one of the following type activity or any other similar activity related to the course and before conduction, get it approved from concerned Instructor and Foreman with an intimation to HOD
2. Each student should conduct differentactivity and no repeating should occur

1. Take the students for local Machine shop observe the Machining practices followed in the industry and submit an hand written report of 500 words
2. Ask the students to observe the Various machining operations carried out in a sample component and submit an hand written report of 500 words
3. Take the students for industrial visit for a nearby MSME; observe the safety practices followed and Study Various operational activities. and submit an hand written report of 500 words

Course Delivery:

The course will be delivered through Demonstration and Shop practices

EQUIPMENT LIST:

1. Turret and Capstan Lathes 01
2. Horizontal Milling Machine 01
3. Vertical Milling Machine 01
4. Surface Grinding Machine 01
5. Cylindrical Grinding Machine 01
6. Shaper 02
7. Planner 01
8. Radial Drilling Machine 01
9. Power tools-Drilling
10. Power tools-grinding
11. Power tools-polishing
12. Cordless screw driver

GENERAL INSTRUCTION IN WORK SHOP

1. Every student should obtain a set of instruction sheets entitled manufacturing processes Laboratory.
2. For reasons of safety, every student must come to the laboratory in shoes. it is unsafe for the students to come to the laboratory wearing garments with parts that that hang about loosely. Students should preferably Use half-sleeve shirts. The Students should also ensure that floor around the machine is clear and dry (not oily) to avoid slipping.
3. An apron will be issued to each student. Students not wearing an apron will not be permitted to the work in the laboratory.
4. Instruments and tools will be issued from the tool room. Every student must produce his identity card for the purpose. Tools, etc. must be returned to the tool room on the same day.
5. The student should take the permission of the Lab Staff / Tutor before handling any machine.
6. The student should not lean on the machine when it is working.
7. Power to the machines will be put off 10 minutes before the end of laboratory session to allow the students to return the tools.
8. Students are required to clear off the chips from the machine and lubricate the guides etc. at the end of the session.
9. Laboratory reports should be submitted on blue Book.
10. Blue Book will not be returned to the students.

MODELS FOR PRACTICE IN WORK SHOP

Follow the diagrams from the pdf file.

For detail syllabus of all other subjects of BE Mechanical, C15 scheme do visit Mechanical 4th Sem syllabus for C15 scheme.

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