Basic Work Shop -II detail DTE Kar Diploma syllabus for Mechanical Engineering (General) (ME), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15ME36P), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.
For all other mechanical 3rd sem syllabus for diploma c15 scheme dte karnataka you can visit Mechanical 3rd Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for basic work shop -ii is as follows.
Pre-requisites:
Theoretical concepts Work shop technology
Course Objectives:
- To understand basic Metal shaping processes
- To understand various Metal shaping operations and Procedure protocols.
Course Outcomes:
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UNIT I: FORGING PRACTICE 26Hrs
Demonstration and detailed explanation of tools and equipment used-Description and specification of anvils, swage blocks, hammers, tongs, fullers, swages -Forging operations in smithy shop-Bending operation, upsetting operation,-Safety measures to be observed in the smithy shop
Hands on Experience
- Job 1 To forge from Round to Square
- Job 2 To forge from Round to Hexagon
- Job 3 To forge a L-hook or L-nail.
- Job 4 To prepare a job involving upsetting process
- Job 5 To forge a chisel
UNIT II: SHEET METAL PRACTICE 26Hrs
Introduction and demonstration of hand tools used in sheet metal shop.- different types of hammers, hard and soft mallet, sheet and wire gauge,- demonstration of various raw materials used in sheet metal shop e.g. M.S. sheet, galvanized-iron plain sheet, galvanized corrugated sheet, aluminum sheets etc.
Hands on Experience
- Job I: Practice on making single riveted lap joint/double riveted lap Joint.
- Job II: Practice on making single cover plate chain type, seam joint and Preparation of any one utility articleslike Tray , Cylinder, container and Funnel.
UNIT III: FOUNDRY SHOP 26Hrs
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Reference Books:
Elements of Workshop Technology (Vols. 1 and II) by Hajra Chaudhary
Suggested List of Student Activities:
Note: the following activities or similar activities for assessing CIE (IA) for 10 marks (Any one)
- Each student should do any one of the following type activity or any other similar activity related to the course and before conduction, get it approved from concerned Instructor and Foreman with an intimation to HOD
- Each student should conduct different activity and no repeation should occur
- Take the students for local body building works observe the sheet metal practices followed in body building works .Submit hand written report of 500 words
- Ask the students to observe the forging operations carried out in local vicinity and submit hand written report of 500 words
- Take the students for industrial visit for a nearby foundry; observe the safety practices followed and foundry operational activities. Submit and written report of 500 words
Course Delivery:
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Scheme of Valuation for End Examination
Note: Any one model from forging or sheet metal or foundry
- Listing of tools & operations required for performing 05
- Marking of job 05
- Operation performed 10
- Dimensional accuracy of job 10
- Finishing of job 10
- Viva 10
EQUIPMENT LIST:
FOR FORGING PRACTICE
- Open hearth furnace 20 04
- Flat tongs 20 20
- Round tongs 20 20
- Anvil 20 05
- Sledge hammer 20 20
- Flatener 20 20
- Swage block 20 05
FOR SHEET METAL PRACTICE
- Steel Rule 20 20
- Try square 20 20
- Scriber 20 20
- Shearing machine 20 04
- Snip 20 20
- Mallet 20 20
- Bench vice 20 10
- Stacks 20 04
FOR FOUNDRYPRACTICE
- Moulding boxes 20 20
- Rammer 20 20
- Flateners 20 20
- Steel rule 20 20
- Try square 20 20
- Trowel 20 20
- Strike off bar 20 20
- Showel 20 05
MODEL QUESTIONS FOR FINAL EXAM
Follow the questions from pdf.
For detail syllabus of all other subjects of BE Mechanical, C15 scheme do visit Mechanical 3rd Sem syllabus for C15 scheme.
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