Mechanical Work Shop Practice detail DTE Kar Diploma syllabus for Automobile Engineering (AT), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15ME06P), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.
For all other auto 4th sem syllabus for diploma c15 scheme dte karnataka you can visit Auto 4th Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for mechanical work shop practice is as follows.
Pre-requisites:
NIL
Course Objectives:
- To understand basic Metal fabrication processes
- To understand various Metal removal operations and Procedure protocols.
Course Outcomes:
For complete syllabus and results, class timetable and more pls download iStudy Syllabus App. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.
UNIT I: WELDING AND SHEET METAL PRACTICE 40Hrs
Demonstration and detailed explanation of tools and equipment used-Description and specification of welding transformer, gas welding machine-various types of welding machine like TIG/MIG equipments-Welding joints-Bending operation, upsetting operation,-Safety measures to be observed in the smithy shop
HANDS-ON-EXERCISE
Job I: Simple job on butt joint.
Job II: Simple job on Lap joint
Job III:Simple job on T joint and Lap joint
Introduction and demonstration of hand tools used in sheet metal shop.- different types of hammers, hard and soft mallet, sheet and wire gauge,- demonstration of various raw materials used in sheet metal shop e.g. M.S. sheet, galvanized-iron plain sheet, galvanized corrugated sheet, aluminum sheets etc.
HANDS-ON-EXERCISE
Job I: Practice on making single riveted lap joint/double riveted lap Joint.
Job II: Practice on making single cover plate chain type, seam joint and Preparation of any one utility articles
UNIT II: FOUNDRY SHOP 12Hrs
Study of Foundry Tools and Equipment-Sand Mixing, Study of cope and drag-Practice in a single box-Cutting Practice by double box
Hands on Experience
Preparation of moulds-
Job I:Hexagon, Square and Circular Mould
JobII: Combination of Hexagon with Square or Circular Mould
JobIII: Flange coupling,V -Pulley/ Gear pulley by using pattern
UNIT III: FORGING PRACTICE 26Hrs
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Text Books:
Elements of Workshop Technology (Vols.I and II) by Hajrachaudhary
Suggested List of Student Activities:
- Take the students for local body building works observe the sheet metal practices followed in body building worksand discuss different operations being carried out there.
- Ask the students to observe the Welding operations carried out in local garages
- Ask the students to observe the forging operations carried out in local vicinity
- Ask the students to observe the foundry operations carried out in local vicinity
Course Delivery:
For complete syllabus and results, class timetable and more pls download iStudy Syllabus App. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.
EQUIPMENT LIST:
A: WELDING
- Arc welding transformer upto 300Amps 03
- Welding shield 20
- Ball peen Hammer 11/2 Lbs 10
- Chipping Hammer 10
- Wire brush 10
- Anvil 01
- Hand Gloves 05
- Flat tongs 10
- Steel scale 10
- Flat file 14″ rough bastard file 10
- Oxygen cylinder 01
- Acetylene cylinder 01
- Gas welding torch 05
- Spark lighter 05
- Gas welding goggles 10
- Gas cutting torch 02
FOR SHEET METAL PRACTICE
- Steel Rule 20 20
- Try square 20 20
- Scriber 20 20
- Shearing machine 20 04
- Snip 20 20
- Mallet 20 20
- Bench vice 20 10
- Stacks 20 04
FOR FORGING PRACTICE
- Open hearth furnace 20 04
- Flat tongs 20 20
- Round tongs 20 20
- Anvil 20 05
- Sledge hammer 20 20
- Flatener 20 20
- Swage block 20 05
FOR FOUNDRYPRACTICE
- Moulding boxes 20 20
- Rammer 20 20
- Flateners 20 20
- Steel rule 20 20
- Try square 20 20
- Trowel 20 20
- Strike off bar 20 20
- Showel 20 05
MODEL FOR PRACTICE
Follow the diagrams from the pdf file.
For detail syllabus of all other subjects of BE Auto, C15 scheme do visit Auto 4th Sem syllabus for C15 scheme.
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