Computer Integrated Manufacturing System detail DTE Kar Diploma syllabus for Mechatronics Engineering (MC), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15MC61T), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.
For all other mechatronics 6th sem syllabus for diploma c15 scheme dte karnataka you can visit Mechatronics 6th Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for computer integrated manufacturing system is as follows.
Pre-requisites:
Knowledge of Manufacturing Science, Engineering Graphics,
Course Objectives:
Understand the various components of Computer Integrated Manufacturing,
Course Outcomes:
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Unit-I CIM and Automation
Production systems,(facilities, manufacturing support system), automation In production system (automated manufacturing system, computerized manufacturing support systems,)automation and principles and stagiest(USA principle, ten strategies for automation and process strategies)Basic elements of an automated system, levels of automation.
Unit-II CNC Machines
Emergence of CNC Machines, Basic Configuration of CNC system, Machining Centre, Applications, Advantages and Disadvantages of CNC Machines, Introduction to Part
Programming-Coordinate system-Dimensioning-Axes & motion nomenclature, Definition and importance of various positions like machine zero, home position, and work piece zero, CNC part programming- Structure of part programme -Word addressed format-Preparatory function(G)-Miscellaneous function(M)- Tool compensation-Subroutines (Macros)(L)-Canned cycles-Mirror image, Simple programme on Milling and Turning operations
Unit-III Group Technology
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Unit-IV Automated Shop Floor Control
Introduction to shop floor control, relationship between shop floor control and factory information control system, phases of shop floor control system-order release, order scheduling, order progress, factory data collection system,-online versus batch system, data input techniques, automated identification methods-barcodes, radio frequency system, magnetic strip, optical character recognition system
Unit-V Automated Material Handling
Introduction to Automatic Guided Vehicles-driverless trains, AGV pallet trucks, AGV guidance and routing (frequency select method, path switch select method), traffic control and safety (on-board vehicle sensing, zone blocking), system management (on-board control panel, remote cell station, central computer control), Applications of AGV, Automated storage/retrieval system -Basic components of AS/RS.
Unit-VI Flexible Manufacturing System
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Reference Books:
- Automation, Production Systems, and Computer-Aided Manufacturing- Mikell P Grover, Prentice-Hall International publication
- Mechatronics -HMT Limited, McGraw Hill Education
- CAD/CAM Principles and Applications-P N Rao, McGraw Hill Education
- CAD/CAM/CIM- P. Radhakrishnan, S. Subramanyan, V. Raju, New Age International Publishers
- CNC Machines- Pabla B.S., Adithan M., New Age International, New Delhi,2014(reprint)
- Computer Numerical Control-Turning and Machining centers- Quesada Robert, Prentice Hall 2014
- CAD/CAM- Sareen Kuldeep, S Chand 2012
e-Reference
- https://www.britannica.com/technology/automation/Computer-integrated-manufacturing
- http://www.slideshare.net/suraj 21/computer-integrated-manufacturing
- http://www.slideshare.net/100675720/automation-7437801
- http://mosafavi.iut.ac.ir/sites/mosafavi.iut.ac.ir/files/files course/cnc 1 0.pdf
- http://wings.buffalo.edu/academic/department/eng/mae/courses/460-564/Course-Notes/CNC%20notes.pdf
- http://www.engr.uvic.ca/~mech410/CAM references/CNC Computer Nume rical Control Programmig Basics.pdf
- http://www.meliksah.edu.tr/esefkatlioglu/wp-content/uploads/2014/06/01-Introduction-to-CNC-Technology.pdf
- http://www.slideshare.net/NoumanKhan2/9-oct-2013-lec-13-1415161718
- http://www.slideshare.net/PratikGandhi4/computer-aided-process-planning-capp-57682060
- http://www.slideshare.net/SyedAjeesh/computer-integrated-manufacturing-42768294?qid=f7c2ba99-d26c-445f-81d5-355774a78c00&v=&b=&from search=1
- http://www.wintriss.com/wcg/shopfloorconnect/docs/SFC White Paper.pdf
- http://www.slideshare.net/subhashsv/barcode-technology
- http://www.slideshare.net/IAMINURHEARTS1/ocr-ppt-35272335?qid=16588669-68fe-4a3b-ad29-2c69ba58f65f&v=&b=&from search=1
- http://tamcam.tamu.edu/courses/inen416/Handouts/AGV%20Presentation.p df
- http://wings.buff~alo.edu/eng/mae/courses/460-564/AGV.pdf
- http://www.invata.com/warehouse-automation/automated-storage-and-retrieval-systems-asrs/
- http://www.slideshare.net/RanjeetKumar41/flexible-manufacturing-system
Student Activity
- Develop CNC part programming for a turning component having step turning, taper turning, thread cutting, Knurling operations
- Develop CNC part programming for a milling component having mirroring, pocketing, contour milling operations etc.
- Present a report on materials used for CNC tooling’s( Hand written 2 0r 3 pages)
- Present a report on inserts used in CNC cutting tools
- Develop a CNC program for a simple component by using APT language.
- Prepare a report on various CAM software
Note:
- Group of max four students should above activity or any other similar activity related to the course COs and get it approved from concerned Teacher and HOD.
- No group should have activity repeated or similar
- Teacher should asses every student as approved by HOD
Institutional Activity
- Organize seminar, workshop, lecture from eminent person in the following domain:
- CNC safety
- CIM and its impact on environment
- materials for CNC Tooling
- Modern trends in advanced manufacturing
- Role of professional bodies in manufacturing such as institute of Engineers.
- Organize industrial visit
- Motivate student to take case study on particular manufacturing activity to inculcate self and continues learning
Model Question Paper:
(CIE)
- With a block diagram explain the components of production system OR Explain the information process cycle in a manufacturing organization
- Explain the USA automation principle OR Explain ten strategies of automation and process improvement
- Develop a CNC program for a given component involving turning operations
- Develop a CNC program for a given component involving milling operations
Model Question Paper:
PART-A
Answer any six questions. 5X6=30 marks
- Explain briefly the reasons for automation
- Compare preparatory codes G02 with G03
- Compare subroutine with canned cycle
- Explain group technology
- Explain the types of coding systems
- Explain contact bar code readers
- Explain Non contact bar code readers
- Explain the importance of AGV system
- Explain dedicated FMS
PART- B
Answer any seven full questions. 10X7=70M
- Explain with block diagram , the components of production system
- Explain canned cycle with examples
- Develop CNC turning program for the given component sketch
- Develop CNC Milling program for the given component sketch
- Explain the different methods available for forming groups in group technology
- Explain the methodology to be followed for developing a retrieval type of computer aided process planning system
- Explain about the Opitz coding system generally used in group technology
- Explain three phases in shop floor control system with block diagram
- Explain conversion of bar code in to pulse train of electrical signals
- Explain automatic identification methods
- Explain AGVS pallet trucks
- Explain on board vehicle sensing traffic control system in AGV
- Explain Basic components of AS/RS
- Explain central computer control in managing in operations of in AGV
- explain factors to be considered to be considered while planning and implementing FMS
- Explain DEFUN commands in LISP programming
- Explain Loop FMS layout configuration
- Explain the machining cell
For detail syllabus of all other subjects of BE Mechatronics, C15 scheme do visit Mechatronics 6th Sem syllabus for C15 scheme.
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