15MC41T: Manufacturing Science Mechatronics 4th Sem Syllabus for Diploma DTE Karnataka C15 Scheme

Manufacturing Science detail DTE Kar Diploma syllabus for Mechatronics Engineering (MC), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15MC41T), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other mechatronics 4th sem syllabus for diploma c15 scheme dte karnataka you can visit Mechatronics 4th Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for manufacturing science is as follows.

Pre-requisites:

Knowledge of Applied Science

Course Objectives:

Understand the various Manufacturing processes

Course Outcomes:

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Unit-I Casting Technology

Introduction to pattern, core, mould, moulding, types of patterns-solid piece, split, match plate, gated and sweep, pattern allowances, types of moulding-cope & drag type, pit type, shell moulding, investment moulding. Advantages & disadvantages of casting process

Unit-II Metal forming process

Hot working -rolling- two ball mill, three high , drawing, deep drawing, direct extrusion and indirect extrusion, cold working-rolling, wire drawing, tube drawing, differentiate hot working and cold working, forging-upsetting, drawing down, punching & fullering,

Unit-III Welding technology

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Unit-IV Conventional machining

Function of Engine Lathe parts, Lathe operations-turning, knurling, facing, drilling, thread cutting, function of radial drilling machine parts, drilling operations-drilling, reaming, boring, counter boring, counter sinking, tapping, function of column and knee type milling machine parts, milling process-up milling and down milling, milling operations-plain milling, angular milling, form milling, end milling, milling of slots and grooves

Unit-V Non Traditional machining

Constructional details working principle and application of Ultra Sonic Machining, Abrasive Jet Machining, Electro Chemical Machining, Electron Beam Machining, Laser Beam Machining and Electric Discharge Machining

Unit-VI Powder metallurgy and Additive manufacturing

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Reference Books:

1. Elements of Workshop technology by Hajra and chowdary Vol-1
2. Elements of Workshop technology by Hajra and chowdary Vol-2,
3. Production Technology by R.K.Jain
4. Production Technology by O P Khanna
5. A text book on Workshop Technology by R S Khurmi and J K Gupta

e-Reference

1. http://thelibraryofmanufacturing.com/metalcasting basics.html
2. http://www.iitg.ernet.in/engfac/ganu/public html/Metal%20casting%20processes full.pdf
3. http://www.scribd.cOm/doc/23201282/forging-ppt#scribd
4. http://yunus.hacettepe.edu.tr/~selis/teaching/WEBkmu479/Ppt/kmu479Presentations2010/ConMach SawingReamingShapingTappingPlaning.pdf
5. http://universe.bits-pilani.ac.in/uploads/5-Lathe.pdf
6. http://www.ignou.ac.in/upload/bme059unit-1.pdf
7. http://fmcet.in/MECH/ME2026 uw.pdf
8. http://www.niceindia.com/qbank/ucmt.pdf
9. https://en.wikipedia.org/wiki/Selective laser sintering
10. http://www.slideshare.net/rajanpagotra/3-d-printingppt
11. https://en.wikipedia.org/wiki/Fused deposition modeling
12. https://www.solidconcepts.com/technologies/fused-deposition-modeling-fdm/

Student Activity

1. Visit nearest fabrication shop and study the fabrication process of a particular component, prepare a drawing, list the sequence of operation, tools and machineries used. A hand written report of 2 to 3 pages has to be submitted

Note:

1. Group of max four students should do any one of the above activity or any other similar activity related to the course COs and get it approved from concerned Teacher and HOD.
2. No group should have activity repeated or similar
3. Teacher should ensure activities by group must cover all COs
4. Teacher should asses every student as approved by HOD

Institutional Activity

[Activity No Description of the Institutional Activity]

1. Organize seminar, workshop, lecture from eminent person in the following domain:
1. Industrial safety
2. manufacturing and its impact on environment
3. Use of alternate material for manufacturing
4. Modern trends in manufacturing
5. Role of professional bodies in manufacturing such as institute of Engineers.
6. Relevance of International Labor Organization
7. Indian factories act
8. Entrepreneurship development
9. estimation of job order
2. Organize nearby industrial visit
3. Motivate student to take case study on particular manufacturing activity to inculcate self and continues learning

Model Question Paper:

(CIE)

1. Explain the importance of cores in casting process OR Describe pattern allowances
2. Describe shell moulding process. OR Describe with application solid and split piece pattern
3. Describe rolling operation in two ball mills OR Describe forward extrusion
4. Differentiate between hot working and cold working OR Explain punching and fullering with application

Model Question Paper:

PART-A

Answer any six questions. 5X6=30 marks

1. With sketch explain solid piece pattern
2. Explain the importance of cores in casting process
3. Explain deep drawing process
4. Sketch and explain arc welding
5. With sketch explain knurling
6. With sketch explain form milling
7. Sketch and explain T-slot milling operation
8. Sketch and briefly explain ultrasonic machining process
9. Explain mechanical pulverization method of preparing metal powder

PART- B

Answer any seven full questions. 10X7=70M

1. with sketch explain gated pattern
2. Explain different pattern allowance
1. Describe shell moulding process
2. Describe investment moulding process
1. Describe rolling operation in three ball mills
2. Describe forward extrusion
1. sketch and explain swaging operation
2. With neat sketch explain different types of flame in oxyacetylene gas welding
1. Describe the procedure of brazing
2. Discuss the advantages and application of EBM
6. Sketch and label engine lathe
7. Explain upmilling and downmilling with advantages and disadvantages
1. Explain with sketch counter boring and counter sinking
2. Sketch and briefly explain electrochemical machining process
1. Differentiate LBM and EBM
2. Discuss the advantages and application of AJM
1. Explain any one method of preparation of powder
2. Explain briefly selective laser sintering

For detail syllabus of all other subjects of BE Mechatronics, C15 scheme do visit Mechatronics 4th Sem syllabus for C15 scheme.

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