Engine Reconditioning Lab detail DTE Kar Diploma syllabus for Automobile Engineering (AT), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15AT65P), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.
For all other auto 6th sem syllabus for diploma c15 scheme dte karnataka you can visit Auto 6th Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for engine reconditioning lab is as follows.
Pre-requisites:
Knowledge of Automobile Engineering lab I&II.
Course Objectives:
Demonstrate Fault finding, dismantling, cleaning, inspection, rectifying and reassembling of components of Automobile Engine.
Course Outcomes:
For complete syllabus and results, class timetable and more pls download iStudy Syllabus App. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.
UNIT-I
Tutorials:
Tutorial class for every graded exercise should include the followings.
- Precautions to be taken during conduction of each exercise.
- Proper tools to be used and sequence to conduct each exercise.
- Any measurements/adjustments to be made in each exercise.
- Discussion on trouble shooting of each system.
UNIT-II
Lab exercises
- Analyse the engine condition by checking exhaust gas using smoke meter/ exhaust gas analyser and OBD II/ Engine analyser / scan tools. 6
- Inspect and Analyse the cylinder head condition after Dismantle, Cleaning and decarburizing. 9
- Practice on Re-conditioning of valve mechanism -( Removing valve, valve seats and valve guides-Check for stem bend, Check the condition of valve spring , Measure the valve face angle , Recondition of valve using valve refacing machine). 9
- Reconditioning of valve seat by using valve seat cutter kit/ vibro-centre kit & Valve lapping. 3
- Check crack, warp-age in the cylinder head and practice surface grinding. 3
- Measure the ovality and tapemess of cylinder bore. 6
- Open ended exercise: 3
- Practice on cylinder ridge reaming and cylinder reboring process. 9
- Practice on Cylinder Honing using honing machine. 3
- Inspect and Service the Crank shaft, connecting rod and piston. 6
- Assemble the engine by using specified torques. 9
- Adjust valve timing and valve tappet clearance. 3
- Setting of ignition timing or injection timing and start the engine. 6
- Open ended exercise: 3
Note:
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Examples :
- Engine valve inspection.
- Various Simple tests to see if there are any leaks in the crankcase.
- Instant troubleshooting; most common problems and possible causes of engines.
Course Delivery:
The course will be delivered through tutorials, demonstration and hands on practices.
Important Note:
For complete syllabus and results, class timetable and more pls download iStudy Syllabus App. Its a light weight, easy to use, no images, no pdfs platform to make students life easier.
Reference Books:
- Basic Automotive Servicing (4 Wheelers) – ( with DVD ), Diesel Fuel Injection Technician – National Instructional Media Institute, Chennai.(NIMI)
- Automobile Engineering Practical N. Malhotra Computech Publications Ltd.
- Maintenance of Automotive Engines Tim Gilles CENGAGE Learning.
- Automobile Engineering Practices. N.Malhotra Asian publishers
- Vehicle Maintenance &Garage Practice Jigar A Doshi PHI Learning,Delhi
- Automotive Mechanics W. H. Crouse & Anglin Tata MCgraw-Hill
- Automotive Engineering Engine Performance-Shop Manual Ken Pickerill CENGAGE Learning
- Automotive Technology Jack Erjavec CENGAGE Learning
- Automobile Engineering. Harban Singh Rayath S Chand
- Charts and cut section models
Useful Links:
- http://www.e34.de/tips_tricks/haynes/02b.pdf
- http://www.abss.k12.nc.us/cms/lib02/NC01001905/Centricity/Domain/2007/Engine%20Repair%20Study%20Guide.pdf
SUGGESTED STUDENT ACTIVITY
Each student should submit report on any one of the following type of activities or any other similar activity related to the course. Before taking up, it should be approved by concerned Teacher and HOD.
Sample Activities:
- Inspect, analyse and rectify the problems in the existing engines in the laboratories and prepare a report.
- Prepare the cut section/ working models of engine components.
- Collect/ download the information’s regarding the different types of OBD II and prepare a hand written report
- Collect/ download the information’s regarding the scan tools and prepare a hand written report.
LIST OF COMPONENTS REQUIRED
- Four stroke multi cylinder Petrol engine with carburettor 02
- Four stroke multi cylinder petrol MPFI engine 02
- Four stroke multi cylinder Diesel Engine with inline pump 02
- Four stroke multi cylinder Diesel Engine with turbo charger 02
- Major tool kit 03
- Compression gauge 03
- Vacuum gauge 03
- Cylinder Leakage Tester 02
- Engine Analyzer, Scan Tools, OBD II Scanner 01
- Two post lifter 3 ton capacity 01
- Telescopic gauge , Outside Micrometer , Internal Micrometer , Depth micrometer, Vernier Calliper, Micrometer Set, Dial Bore Gauge 02 each
- Engineers Stethoscope 02
- Torque wrench, torque wrench dial gauge(Torque Angle Gauge. 02 each
- Ultrasonic nozzle cleaning equipment 01
- Decarbonising kit 01
- Cylinder honing set 02
- Feeler gauges 10
- Magnetic spark plug socket 02
- Diesel injector socket set 02
- Oil filter remover 02
- Universal flywheel puller 02
- Timing belt tension gauge 02
- Universal sprocket holding wrench 02
- Engine timing & locking kit 02
- Adjustable Valve Guide Cleaner 02
- Valve Seat Cutting Kit 02
- Ridge Reamer 02
- Universal Puller for Wet Type Sleeves 02
- Piston Ring Service Set (Piston ring compressor, Piston Ring Expander, Piston Ring Groove Cleaner. 02 each
- Universal Piston Pin Remover & Installer 02
- Valve spring compressor 04
- Universal Pulley & Camshaft Holding Tool 02
- Crankshaft Pulley & Camshaft Pulley Puller 02
- Universal Cam Shaft Bearing Tool 02
- Injector & Sensor Switch Socket Set 02
- Transverse Engine Support Bar 02
- Engine Stand 03
- Radiator Pressure Tester Sets- 02
- Anti-Freeze Coolant Tester 02
- Fuel Injection Test Sets 02
- Engine & Transmission Oil Pressure Testers 02
- FIP test Bench along with a set of special tools for repairing & Testing different types of FIPs 01
- FIP Bosch servicing kit 02
- Air impact wrench 02
- Smoke meter 01
- Exhaust gas analyser 01
For detail syllabus of all other subjects of BE Auto, C15 scheme do visit Auto 6th Sem syllabus for C15 scheme.
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