15AN31T: Aircraft Manufacturing Technology Aero 3rd Sem Syllabus for Diploma DTE Karnataka C15 Scheme

Aircraft Manufacturing Technology detail DTE Kar Diploma syllabus for Aeronautical Engineering (AE), C15 scheme is extracted from DTE Karnataka official website and presented for diploma students. The course code (15AN31T), and for exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other aero 3rd sem syllabus for diploma c15 scheme dte karnataka you can visit Aero 3rd Sem Syllabus for Diploma C15 Scheme DTE Karnataka Subjects. The detail syllabus for aircraft manufacturing technology is as follows.

Pre-requisites:

Applied science, Basic work Shop practice

Course Objectives:

1. Expose to the Concepts and Basic Mechanics of Metal Cutting
2. Familiarise with Working Of Standard Machine Tools Such As Lathe, , Milling, Grinding And Super finishing Process, Non conventional machining practices, Sheet metal fabrication, casting and welding

Course Outcomes:

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UNIT I: THEORY OF METAL CUTTING CO1 07Hrs

Introduction: Metal Removal Processes, Types Of Machine Tools – Theory Of Metal Cutting: Chip Formation, – Machinability of metal. Cutting Tool- Classification of cutting tools-and Geometry of Cutting Tools. Cutting Tools Materials

UNIT II: LATHE CO2 8Hrs

Centre Lathe-Construction- Various Operations, Taper Turning Methods, Thread Cutting operation, Lathe Attachments& Accessories.

UNIT III: DRILLING AND MILLING MACHINES CO3 12Hrs

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UNIT IV:SUPER FINISHING PROCESSES CO4 07Hrs

Abrasive Processes- Grinding Wheel – Specifications and Selection, Types Of Grinding Processes -Cylindrical Grinding, Surface Grinding, Centre less Grinding-Super finishing process- Honing, Lapping

UNIT V: SHEET METAL ,CASTING AND WELDING PROCESSES CO5 10Hrs

Introduction to sheet metal fabrication, various operations like bending , forming , punching, slitting ,embossing, louvering, drawing, deep drawing. Introduction to various types of presse and press tools Introduction to casting, process, various types.
Introduction welding, classification welding, types of welding, brazing, soldering and types, The type of welding used in aeronautical field.

UNIT VI: UNCONVENTIONAL MACHINING PROCESSES CO6 08 Hrs

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TEXT BOOKS

1. Rao, P.N., Manufacturing Technology, Vol I & II, Tata Mcgraw Hill Publishing Co., New Delhi, 1998
2. Seropekalpakjian, Steven R SchmidManufacturing Engineering and Technology- Pearson Education-Delhi

Reference Books:

1. Sharma, P.C., A Textbook Of Production Technology – Vol I And II, S. Chand & Company Ltd., New Delhi, 1996
2. HMT – Production Technology, Tata Mcgraw-Hill, 199
3. Elements of Workshop Technology- S. K. Hajra Choudhury

LIST OF SOFTWARE/LEARNING WEBSITES

1. www.nptel.ac.in/courses/112105126/36
2. www.youtube.com/watch?v=T5gjkYvMg8A
3. www.youtube.com/watch?v=ESKoaZtoB1E
4. www.freevideolectures.com

Suggested List of Student Activities:

Note: the following activities or similar activities for assessing CIE (IA) for 5 marks (Any one)

1. Each student should do any one of the following type activity or any other similar activity related to the course and before conduction, get it approved from concerned Teacher and HOD.
2. Each student should conduct different activity and no repeating should occur_________

1. Make Visit to nearest work shop ,observe the lathe and make list of real time machine components which are machined ,Submit hand written report of 500 words
2. Observe the milling machine in nearest work shop and study its specifications. List the possible milling operation can done on that machine, Submit hand written report of 500 words
3. Compare various unconventional machines by collecting their broachers. Make comparative hand written report of 500 words
4. Visit nearest Machine tool work shop and map the machining activity of a particular component, prepare a drawing, list the sequence of operation, tools and machineries used. Submit hand written report of 500 words
5. Motivate student to take case study on particular manufacturing activity to inculcate self and continues learning, Submit hand written report of 500 words on selected case study

Course Delivery:

The course will be delivered through lectures and Power point presentations/ Video
Teachers can prepare or download ppt or Videos of different Machines usage in aeronautical engineering application

Model Question Paper:

(CIE)

1. Describe briefly the Metal removal process.
2. Enumerate the importance of various Single point cutting tool angles
3. Explain the process of cutting internal threads in a lathe. OR Explain any Two taper turning methods with sketch
4. Compare the applications and disadvantages of 3 jaw chuck & 4 jaw chucks OR Differentiate between steady rest and follower rest.

Model Question Paper:

Note: Answer any SIX from PartA and any SEVEN from Part B

PART-A 6×5=30 marks

1. Explain steady rest and follower rest
2. Explain taper turning
3. Explain with sketch end milling
4. Explain Counter sinking and counter boring
5. Explain wheel truing and dressing
6. Define welding. Explain any one type of welding
7. Explain various sheet metal processes
8. Define casting process. Explain any one method
9. Explain EBM

PART-B 7×10=70 marks

1. Explain the Process of chip formation with sketch
2. Explain the three taper turning methods with line sketch
3. Explain the important method of holding work in a lathe
4. Write a brief on fundamentals of milling processes-Milling operations.
5. Differentiate between jigs and fixture.
6. Explain with sketch twist drill geometry
7. Explain with sketch Column and knee type of milling machine.
8. Explain with neat sketch cylindrical grinder
9. Sketch and explain Electric Discharge Machining
10. Explain different types of presses

For detail syllabus of all other subjects of BE Aero, C15 scheme do visit Aero 3rd Sem syllabus for C15 scheme.

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