Manufacturing Processes (Workshop Practice) Automobile 3rd Sem Syllabus for Diploma BTEUP 2017

Manufacturing Processes (Workshop Practice) detail BTEUP Diploma syllabus for Mechanical Engineering (Automobile), effective from 2017 is collected from BTEUP 2017 Syllabus official website and presented for diploma students. The course details such as exam duration, Teaching Hr/week, Practical Hr/week, Total Marks, internal marks, theory marks, duration and credits do visit complete sem subjects post given below. The syllabus PDFs can be downloaded from official website.

For all other automobile 3rd sem bteup diploma syllabus 2017 you can visit Automobile 3rd Sem BTEUP Diploma Syllabus 2017 Subjects. The detail syllabus for manufacturing processes (workshop practice) is as follows.

1. PATTERN MAKING:

1. Making Patterns (At least two).
1. Solid one piece pattern.
2. Split two piece pattern.
3. Split three piece pattern.
4. Gated pattern.
5. Four Piece pattern.
6. Sweep pattern.
7. Skeleton pattern.
8. Segmental pattern.
2. MAKING CORE BOXES (At Least 2 ) For:
1. Straight Core Box.
2. Bent Core Box.
3. Unbalanced Cores.

2. SAND PREPARATION AND TESTING:

1. Sand Testing (At Least 2 Experiments).
1. Grading (Grain Size).
2. Determination of Moisture content
3. Determination of Clay content.
4. Determination of Permeability for gases.
2. Preparation of :
1. Green Sand Composition.
2. Dry Sand Composition.
3. Loam Sand Composition.
4. Oil Sand For Cores.

3. MOULDING:

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4. MELTING AND POURING:

(Each to be Demonstrated at least once in the session).

1. Demonstration of Melting of cast iron in
1. Pit Furnace.
2. Cupola.
2. Demonstration of melting a Non-Ferrous metal in :
1. Pit Furnace.
2. Tilting Furnace.
3. Pouring of Metals in Moulds (Ferrous and Non Ferrous).

5. CLEANING, INSPECTION AND NON DESTRUCHIVE TESTING:

1. Shaking,cleaning and fettling of casting (At least 2 Casting).
1. Inspection of cast component (visual) and perparing inspection report (At least one report).
2. Establishing cause of Defects seen (At least one cause).
3. Dye penetration test for casting
4. Magnetic flw detection test/Ultra sound flaw detection test for castings.

6. CASE STUDY OF:

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7. ADVANCE WELDING SHOP :

Study of various Gas cutting and welding
equipments :- Welding transformer,
Generator/rectifier, Gas cylinder, Gas cutting
machines, Cutting torches etc., Various
electrondes and filler metals and fluxes.
Practice of welding and cutting of different metals by
making suitable jobs by different methods :-

1. Arc Welding practice of mild steel (M.S.) and Spot welding on stainless steel jobs.
2. Tig Welding practice of Non-Ferrous metals, like Copper, Brass and Aluminium.
3. Practice of Gas cutting manually.
4. Practice of Gas cutting by cutting machine.
5. Practice of Arc cutting.
6. Study of Welding defects.
7. Inspection and Tests of welded joints.
8. Practice of Spot and Seam welding.
9. Practice of Welding pipe joints, Pipes and Pressure vessels.
10. Exercise on EDM Machine

For detail syllabus of all other subjects of BE Automobile, effective from 2017 do visit Automobile 3rd Sem BTEUP syllabus for 2017.

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